Umatshini wokuWelding we-Ultrasonic

 

Umbuzo weprojekthi	HAIFEI isakhono
Zeziphi izinto ezinokuvavanywa?	Ubhedu olungenanto, ubhedu olunkonkxiweyo, i-aluminiyam kunye nezixhobo ezikhethiweyo zokuqhuba
Ziziphi izakhiwo ezidibeneyo ezixhaswayo?	Ucingo-ukuya-ngocingo,{2}}ukuya{3}}ukuphela, intsimbi{4}}ukuya{5}}kwindawo yentsimbi kunye nocingo okanye ityhubhu ekupheleni kokutywinwa.
Loluphi ulwazi olumisela ukhetho lomatshini?	Isixhobo, icandelo elipheleleyo le-conductor-, ijometri edibeneyo, indawo ye-weld, imfuneko yamandla kunye nexesha lomjikelo
Ngaba i-solder okanye i-flux iyafuneka?	Hayi. I-ultrasonic metal welding ngokuqhelekileyo idibanisa izinto ngaphandle kwe-solder, i-flux okanye i-filler metal
Ngaba umgangatho we-weld unokujongwa?	Amandla e-Welding, ixesha, i-amplitude, uxinzelelo, ukufuduswa kunye nenye idatha yenkqubo inokujongwa ngokuxhomekeke kuqwalaselo lomatshini.
Ngaba umatshini omnye unokusetyisa iimveliso ezahlukeneyo?	Iintsapho ezikhethiweyo zemveliso zinokuphathwa ngezixhobo eziguqukayo kunye neendlela zokupheka ezigciniweyo ze-welding
Ngaba isixhobo sinokuzisebenzela?	Ukutya okuzenzekelayo, ukubeka, ukuwelda, ukuhlola, ukukhulula kunye nokurekhoda kwedatha kunokuhlanganiswa
Ingaba isampulu yewelding iyafumaneka?	Ewe. Uvavanyo lwesampula luyacetyiswa phambi kokuba umatshini kunye noqwalaselo lwezixhobo lugqitywe

 

 

Ultrasonic metal welding yinkqubo eqinileyo-yelizwe yokudibanisa. Izixhobo zokusebenza zibanjwa phakathi kwe-sonotrode kunye ne-anvil ngelixa iphezulu{2}}intshukumo ye-frequency mechanical vibration isetyenziswa phantsi koxinzelelo olubambekayo olulawulwayo.

I-vibration edibeneyo kunye noxinzelelo luvelisa ukunyakaza kwe-interface yendawo kunye nokuguqulwa kweplastiki. Oku kunceda ukuphazamisa iifilimu ezingaphezulu kwaye kuzisa iindawo ezicocekileyo zetsimbi kuqhagamshelwano olusondeleyo, ukuvumela ukuba ibhondi ye-metallurgical yenze ngaphandle kokunyibilika ngokupheleleyo izinto ezisisiseko.

Umjikelo opheleleyo we-welding ngokuqhelekileyo ubandakanya:

• Iingcingo ezikhutshiweyo okanye izakhi zetsimbi zibekwe kwisixhobo.
• Umatshini usebenzisa uxinzelelo olusetwe ngaphambili.
• Ijeneretha ye-ultrasonic ihambisa amandla ombane kwi-converter.
• I-converter kunye ne-booster ihambisa i-vibration yomatshini kwi-sonotrode.
• I-sonotrode isebenzisa i-vibration kwi-welding interface.
• Izixhobo zidibanisa kwaye zenze i-joint.
• Inkqubo igqiba inqanaba lokubamba kwaye ikhuphe i-workpiece.
• Idatha ye-Welding ivavanywa ngokuchasene nemida yenkqubo emiselweyo.

Umdibaniso wokugqibela uxhomekeke kwintsebenziswano phakathi kwe-amplitude, uxinzelelo, amandla e-welding, ixesha, imeko yesixhobo kunye nokuhambelana kwe-workpiece. Ezi parameters kufuneka ziphuhliswe ngovavanyo kunokuba zikhethwe kwisayizi yocingo kuphela.

 

 

Uhlobo lomatshini	Ulwakhiwo oludibeneyo	Umsebenzi oqhelekileyo	Isiseko sokhetho oluphambili
Ultrasonic wire splicing machine	Ucingo-ukuya-ngocingo	Iibhandle zocingo lweCopper okanye i-aluminiyam	Iyonke icondaktare enqamlezileyo -icandelo, ilungiselelo lenqwaba kunye nemilinganiselo ye-splice
Ultrasonic terminal welding machine	Ucingo-ukuya{1}}kwitheminali	Ikhebula, ilugi, itheminali okanye uqhagamshelwano lombane	Indawo yekhebula, imathiriyeli yetheminali, iplating kunye nendawo yeweld
Ultrasonic metal spot welder	Intsimbi-ukuya{1}}kwintsimbi	I-Foil, ipleyiti, i-terminal okanye i-conductive component	Isitaki sezinto eziphathekayo, indawo edibeneyo kunye namandla afunekayo
Umatshini wokutywina wocingo okanye ityhubhu ekupheleni	Phelisa ukutywinwa kunye nokwenza	Inyanda yocingo lobhedu, i-conductor ephothiweyo okanye ityhubhu	Ububanzi, ubukhulu bodonga kunye neprofayili egqityiweyo
Inkqubo ye-welding ye-ultrasonic ezenzekelayo	Inkqubo yemveliso edibeneyo	{0}}ucingo oluphezulu kunye neendibano zetheminali	Ixesha lomjikelo, ukutya, ukuhlolwa, ukulandeleka kunye nokutshintsha imodeli

 

Amandla athile, ukuphindaphinda kunye noluhlu lwe-welding kufuneka luqinisekiswe kwiphepha lemveliso elihambelanayo okanye ngovavanyo lwesampulu.

 

 

 

 

 

Ukukhetha umatshini we-welding we-ultrasonic ochanekileyo udinga ukucacisa iimfuno ze-welding, umthamo wemveliso, ukucaciswa kwezinto eziphathekayo, kunye nenqanaba lokuzenzekelayo ukuhambelana nohlobo lomatshini olufanelekileyo.

Chonga ukuba inkqubo yakho inye-ye-terminal yokuwelda okanye kaninzi-ucingo oludibanisayo, olumisela ngokuthe ngqo uhlobo lomatshini.

Oomatshini bokuwelda kwitheminali:

• Ucingo olunye ukuya kuqhagamshelo lwetheminali yentsimbi
• Ukubala okuphezulu kwe-weld kunye neemfuno ezichanekileyo
• Amashishini aqhelekileyo: iitheminali zeebhetri zeemoto, iziqhagamshelo zezixhobo zekhaya, iitheminali zombane

Oomatshini bokudibanisa iintambo zocingo:

• Ukudibanisa iingcingo ezininzi zibe yintambo
• Ifuna{0}}uxhaso oluphantsi,{1}}uqhagamshelwano oluphezulu lwamandla
• Amashishini aqhelekileyo: iintambo zeemoto, iibhasi zokupakisha iibhetri, iintambo zolawulo lwamashishini

 

Qinisekisa igeyiji yocingo, imathiriyeli yomqhubi, kunye nohlobo lokugquma ukuqinisekisa umgangatho we-weld.

• Igeyiji yocingo kunye nodidi lomqhubi: igeyiji encinci (0.1–1.0 mm²) ifanele ukuwelda kwetheminali; enkulu
• Uhlobo lwe-Insulation: I-PVC, i-TPE, i-silicone, njl., ichaphazela amandla e-welding kunye noxinzelelo
• Iimfuno zangoku: eziphezulu{0}}iintambo zangoku zifuna i-welds ephantsi-i-resistance welds ixesha elide{2}}lokuthembeka.

 

Bala i-throughput efunekayo ukukhetha inqanaba elifanelekileyo lokuzisebenzela, ukuphepha utyalo-mali olugqithisileyo okanye umthamo ongonelanga.

• Oomatshini bokuwelda besikhululo -esinye: balungele imveliso yebhetshi encinci ukuya kwephakathi
• Uninzi-isikhululo/oomatshini abazenzelayo: balungele -umthamo omkhulu, -imveliso enesantya esiphezulu
• Qinisekisa isantya sokuvelisa (i-welds ngomzuzu / iyure) ukufanisa umthamo womatshini

 

Khetha inqanaba lokuzenzekelayo ngokusekelwe kubunzima bemveliso kunye neemfuno zedatha.

• Umatshini osisiseko: ukulayisha ngesandla, okufanelekileyo kwiibhetshi ezincinci okanye i-R&D
• Semi-iyazenzekela: ukulayisha ngesandla, ukuwelda okuzenzekelayo, kwimveliso ephakathi
• Ezenzekelayo/irobhothi{0}}idityanisiwe: isikhululo{1}}imveliso eqhubekayo, ukuchaneka okuphezulu
• Ukulandelela idatha: oomatshini bedijithali okanye i-PLC yokubeka iliso kwimveliso kunye nokulandelwa komgangatho, ukuhlanganiswa kwe-MES ngokuzikhethela

 

Khetha uhlobo oluthembekileyo lokusebenza{0}}ixesha elide elizinzileyo kunye nokwandiswa komgca wemveliso kwixesha elizayo.

• Ukuzinza komatshini, iiparamitha ze-welding eziguquguqukayo, kunye namacandelo anokutshintshwa
• Uyilo lwemodyuli yokongeza izitishi okanye ukuphucula iirobhothi
• Ubukho benkonzo{0}}yasemva kwentengiso kunye nenkxaso yobugcisa

 

Inkcazo	Iyunithi	HF{0}WX-20DZ	HF{0}WX-20WD	HF{0}WX-20XC	HF{0}WX-20XB	HF{0}WX-20DA	HF{{0}WX-FW	HF{0}WX-20SD
Amandla aphezulu	kW	16	8	9 / 6	3	6 / 3	3	3
Ukuphindaphinda okuSebenzayo	kHz	20	20	20	20	20	20	20
Ungeniso lwamandla	V/Hz	380/50	380/50	380/50	220/50	380/50 / 220/50	220/50	200–380/50
Ungeniso loBonelelo loMoya	MPa	0.5	0.5	0.5	0.5	0.5	0.5	0.5
Ubunzima beZixhobo	ikg	1200	680	80 / 50	30	150 / 150	20	80
Imilinganiselo – Ubude	mm	2060	1300	120 / 80	100	66	/	/
Imilinganiselo - Ububanzi	mm	1010	1000	90 / 85	65	70	55	/
Imilinganiselo – Ubude	mm	2300	2000	160 / 150	25	85	25	/
Uluhlu lweWelding	mm²	50–95	35–70	5–100 / 25–50	0.5–25	16–35 / 2–16	2–10	0.02-0.2 mm

 

 

 

1	Amandla aManyeneyo abuthathaka okanye angahambelaniyo	Izizathu ezinokuthi zibandakanye ifestile yeparamitha engafanelekanga, izixhobo ezigugileyo, iiconductors ezingcolisekileyo, ukubekwa kwengcingo okungahambelaniyo okanye ukwahluka kwinqanaba elipheleleyo le-conductor cross-icandelo.
2	Imisonto eLondolozayo ejikeleze iSplice	Imisonto ekhululekileyo isenokubangelwa kukungachaneki kocingo, izikhokelo ezingafanelekanga, ukungonelanga kwesingxobo sezixhobo okanye ubungakanani begumbi lokuhlanganisana elingachanekanga.
3	Ukuguqulwa kocingo okugqithisileyo	Uxinzelelo olugqithisileyo, amandla okanye i-amplitude inokuvelisa i-splice ecinezelekileyo kakhulu okanye yonakalise imicu yomntu. Indawo yokudibanisa izixhobo kunye nemida ye-weld kufuneka ihlaziywe kunye.
4	Ukuqhekeka kwetheminali okanye ukugoba	I-terminal inokungabikho inkxaso eyaneleyo, okanye indawo ye-welding ingaba kufuphi kakhulu ne-bend, edge okanye icandelo elincinci. I-geometry ye-terminal kunye nenkxaso ye-fixture kufuneka ihlolwe ngaphambi kokunyusa okanye ukunciphisa amandla e-welding.
5	Ukonakaliswa kweNgxowa-mali yokugquma	Umonakalo we-insulation ungenzeka xa ubude bokuhlutha bungonelanga, i-insulation isondele kakhulu kwindawo ye-welding okanye i-fixture ayixhasi ikhebula ngokuchanekileyo.
6	Iziphumo ezingazinzanga emva kokuqhutywa kweMveliso ende	Ukunxitywa kwezixhobo, ukwakhiwa kwemathiriyeli, utshintsho lobushushu kunye nomgangatho ongahambelaniyo wesixhobo sokusebenza unokuchaphazela uzinzo olude-. Ukucoca rhoqo, ukuhlolwa kunye nokugcinwa kokuthintela kuyafuneka.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Umatshini we-welding we-ultrasonic ochanekileyo awukwazi ukukhethwa kubukhulu bomqhubi wedwa. Ulwakhiwo oludibeneyo, izinto, uyilo lwe-terminal, indawo ye-weld, amandla omatshini, ukusebenza kombane kunye nomjikelo wemveliso kufuneka uvavanywe kunye.

Thumela i-HAIFEI imizobo yakho, indibaniselwano yocingo, iisampulu zetheminali kunye neemfuno zokwamkelwa. Iinjineli zethu ziya kuphonononga ukuba ngaba isicelo sakho sifuna umatshini wokudibanisa ucingo, i-terminal welder, intsimbi yentsimbi, umatshini wokutywina ogqityiweyo okanye inkqubo ye-ultrasonic yokuwelda.

 

 

Cela i-Ultrasonic Welding Solution

 

 

IWuxi Haifei Intelligent Equipment Co., Limited yaziwa{1} njengomnye wabavelisi kunye nababoneleli koomatshini bokuwelda be-ultrasonic eTshayina. Nceda uqiniseke ukuba uthenge umgangatho ophezulu we-ultrasonic welding machine owenziwe e-China apha kumzi-mveliso wethu. Ukubonisana ngexabiso, qhagamshelana nathi.