Intshayelelo yeProjekthi kwi-3D Vision Flexible Projection Welding Workstation

Ukuxhobisa uGuquko lweDijithali yeCandelo lokuVelisa iiMoto

Intshayelelo

Ukuthatha ishishini eliphambili leemoto kwiPhondo laseJiangsu (emva koko libizwa ngokuba yi "Company A") ukuba iHaifei isebenze njengomzekelo, eli nqaku lichaza indlela yalo yokuphucula idijithali: ngokuzisa i-3D Vision Flexible Projection Welding Workstation, ishishini lizuze ukunyuka kwe-50% ekusebenzeni kakuhle kwemveliso, i-welding yexabiso le-9 kunye nexabiso le-9 ngonyaka. 2 million yuan. Eli tyala libonelela ngesisombululo esiphindiweyo sethemplethi yotshintsho olungelulo{5}}oluqhelekileyo oluzenzekelayo kushishino lwecandelo leemoto.

I. Imvelaphi yomsebenzisi kunye neeMfuno

1. Imvelaphi yoMsebenzisi omfutshane

Njengomboneleli ongundoqo kwi-OEM yeemoto (uMvelisi weZixhobo zeMveli), iNkampani A igxile kwimveliso yecandelo leemoto enomthamo wonyaka wemveliso engaphezu kwezigidi ezi-5 zeeyunithi. Ngee-OEMs zibeka iimfuno ezingqongqo ekulandeleni idatha yemveliso ye-welding kunye nemijikelo yokuhanjiswa, imodeli yemveli "yemisebenzi yezandla + yokulinganisa i-welding" ngokuthe ngcembe iveze imiqobo esebenzayo.

2. Isishwankathelo seeMfuno zoMsebenzisi

(1) Iingxaki Ojamelene nazo

Ubuchule Bottlenecks: Iiodolo ezinomxube ophezulu-nomxube ophantsi{1}}neakhawunti yevolumu engaphezu kwe-60% yee-odolo zizonke. Ixesha lokutshintsha kwezixhobo zemveli ukusuka kwii-2 ukuya kwiiyure ze-4, okukhokelela kwixesha elisebenzayo lemihla ngemihla elingaphantsi kwe-60%.
Ukuguquguquka komgangatho: Iiparamitha ze-welding manual zithembele kumava abaqhubi, ukugcina izinga lokufaneleka kwemveliso malunga ne-95% ixesha elide, kwaye izinga le-OEM lokuphinda lisebenze lifikelela kwi-3%.
Uxinzelelo lweendleko: Izinga lokujika kwabo bawelder abanezakhono liphezulu, iindleko zabasebenzi zibalelwa ngaphezulu kwe 25% yeendleko zeshifti enye, kunye neengozi ezinokuthi zibe kho kukhuseleko.

(2) Okulindelekileyo kokuNgekho{1}}Ukuzenzekela okuMgangatho

IiMfuno eziSebenzayo: Iyahambelana nokulayisha okuzenzekelayo kunye nokukhutshwa kweentlobo ezingaphezu kwe-6 zenxalenye ekhethekileyo-emilo, kunye nenkxaso yoqhagamshelo lwedatha kunye ne-MES (iNkqubo yokuSebenza yoMveliso).
IiNjongo eziSebenzayo: Ixesha lokutshintsha Ngaphantsi okanye lilingana nemizuzu engama-30, kwaye enye -ishifu amandla okuvelisa ayanda Mkhulu okanye alingana nama-40%.
ImiGangatho yoMgangatho: Ixesha lokwenyani-lokubeka iliso kwi-welding current/pressure/time parameters, kunye ne-qualification rate Enkulu kuno okanye ilingana ne-99.5%.

II. I-R&D yeZisombululo ezenzelwe wena

1. Inkqubo yoYilo oluLungisiweyo

I-Flexible Fixture System: Ukwamkela imodyuli ekhawulezayo -ukutshintsha izixhobo, ukuzuza 0.1mm{2}}ukuchaneka kokubeka inqanaba ngesikhokelo sombono we-3D, kwaye iyahambelana neemveliso ezinoluhlu lobungakanani ukuya kuthi ga kwi-300mm.
Intelligent Control System: Ibuyisela iiparitha ezimiselweyo ngokusekelwe kubukhulu bezinto eziphathekayo, ngokuzenzekelayo ukubeka iliso kunye neerekhodi ze-welding parameters kwi-operation nganye, kwaye ibangela i-alarm ngokuzenzekelayo kunye nokucima ukuba ukuguquguquka kudlula uluhlu oluthile, ukuqinisekisa ukuhambelana kunye nokuzinza komgangatho wemveliso ye-welding.
Ukulandeleka kweDijithali: Imveliso nganye inikwe i-ID ekhethekileyo, kwaye iiparameters ze-welding kunye neelog zokusebenza zilayishwe kwinkqubo ye-MES yomthengi ngexesha langempela.

2. Ukwenza ngokwezifiso iziphumo

Indawo yokusebenzela ye-welding eguquguqukayo ekugqibeleni inikezelwe:

Imizuzu eyi-10 yoTshintsho oluKhawuleza: Ncofa-ekunye ukufunyanwa kweepakethe zenkqubo nge-HMI (uMntu-Ujongano loMtshini), ukunciphisa ixesha lokutshintsha nge85%.

-Inkqubo ePheleleyo yokuNgafihli kwiDatha: Real{0}}ixesha lokubonwa kwenkqubo ye-welding parameters kunye nedatha yokusetyenziswa kwamandla, ukuxhasa ukulandeleka koPhicotho lwe-OEM.

Aziro -Ukusebenza kwamava: Abasebenzi abaqhelekileyo banokusebenza ngokuzimeleyo emva kweeyure ze-4 zoqeqesho, ukunciphisa iindleko zabasebenzi ngaphezu kwe-60%.

2. Ukugunyaziswa kweMveliso kunye noQeqesho loNikezo

Lilonke ixesha: Iintsuku ezili-15: Kubandakanya uthutho lwezixhobo, ufakelo kunye nogunyaziso (iintsuku ezisi-7), kunye noqeqesho olubini-lomzila kubasebenzi/abagcini (iintsuku ezisi-7).
Ukuphehlelelwa ngokusemthethweni: Imveliso yokuqala eqinisekisiweyo yaqengqeleka yaphuma kumgca wemveliso ngoSuku lwe-16, kwaye -umsebenzi opheleleyo waphunyezwa ngoSuku lwama-21.

IV. UBoniso lweMpumelelo yeProjekthi

1. Idatha yoPhuculo lweMveliso ngokuSebenzayo

-umthamo wemveliso yeshifu enye unyukile ukusuka kwi-1,800 yeeyunithi ukuya kwiiyunithi ezingama-2,700 (ukwanda kwama-50%).
UFanelo lweZixhobo lulonke (OEE) lunyuke ukusuka kuma-62% ukuya kuma-89%.

2. Idatha yokuPhuculwa koMgangatho we-Welding

Izinga lokufaneleka linyuke ukusuka kwi-95.2% ukuya kwi-99.7%, kwaye izinga lokusebenza kwakhona kwe-OEM yehle ukuya kwi-0.2%.
Isitshizi sokuwelda sincitshiswe ngama-85%, kwaye iiyure zokucoca nokugcinwa kwazo zehle nge-70%.

3. Iindleko{1}}Uhlahlelo lweNzuzo

Ukongiwa kweendleko zonyaka zabasebenzi kwi-1.8 yezigidi zeeyuan (kubalwa ngokusekelwe kunciphiso lwabasebenzi aba-6 kwishifti nganye).
Ugcino lweendleko zonyaka ze-yuan ezingama-350,000 ngenxa yokuhla kwezinga le-scrap.
Ixesha lentlawulo yotyalo-mali ziinyanga ezili-14 kuphela.

V. UVavanyo lwabasebenzisi

Ingxelo yoMthengi kwiZisombululo zethu kunye noomatshini

UMlawuli weMveliso yeNkampani A wathi: "Le ndawo yokusebenzela ayisombululi kuphela indawo yentlungu yokutshintsha phakathi kweentlobo ezininzi zeemveliso kodwa, ngokubaluleke ngakumbi, yakha isiseko sokuvelisa idijithali. Ngethuba lophicotho lwekhwalithi ye-OEM, umsebenzi wokulandelwa kwedatha ye-welding uye waba yinzuzo ebalulekileyo. "

Ixesha elide-Ukujonga iNtsebenziswano yeXesha kunye neeNgcebiso

Ngokusekwe kule ntsebenziswano, iNkampani A ibeke iodolo eyongezelelweyo yeeprojekthi ezisi-8 eziguquguqukayo zokuwelda kwindawo yokusebenzela kwaye izibophelele ekwabelaneni ngale meko kwiindibano zeshishini. Umntu ophethe isebe lokuthenga uthe: "Sikhuthaza ukuguqulwa kwenkqubo yethu yababoneleli ukuya 'kwidatha{2}}eqhutywa yimisebenzi', kwaye ezo zixhobo zikrelekrele ziya kuba sisinyanzelo sokungena."

Ukudibana nabasebenzisi kwiiMfuno eziLungisiweyo ngumsebenzi kaHaifei

UHaifei uhlala ebambelele kumbono "wokudala ixabiso kubasebenzisi"! Siqala kwiimfuno zabasebenzisi: Zeziphi iimfuno ezithile ze-welding onazo? Ngaba ufuna izisombululo ezizenzekelayo, ezidityanisiweyo, okanye{0}}zemigca yonke? Nceda usazise - i-Haifei inokukuqhuba i-R&D kunye nokwenza ngokwezifiso izixhobo zewelding ezizenzekelayo kuwe. Kwangaxeshanye, siya kubambelela ngokuqinileyo ulangazelelo olukhulu "lokuzabalazela ukunyuka kweshishini laseTshayina" kwaye sibambelele kumaxabiso equmrhu "Umbulelo, ukuGqwesa, ukuAltruism, kunye noWin-Win", ukunikela amandla kaHaifei kuphuhliso lwezixhobo ezikrelekrele zaseTshayina!