I. Imvelaphi yeProjekthi
Ukuhlangabezana nemfuno yomthengi yomgangatho ophezulu-nomgangatho ophezulu{1}}wokuveliswa kwemveliso ye-weld nuts/izikrufu, i-Haifei iphuhlise i-automated welding workstation. Iprojekthi ibifuna indawo yokusebenzela ukunikezela ngemveliso ephezulu, uzinzo olukhethekileyo, iliso elikrelekrele kunye nokulandeleka, kunye nokulungelelaniswa nokuguquguquka, -ibhetshi encinci, -imveliso eyahlukileyo.
II. Imingeni kunye neeMfuno
- Umthamo weMveliso ePhakamileyo: Ukucutshungulwa kwangaxeshanye kweentlobo ezimbini zeemveliso, kunye nesiphumo esipheleleyo esifunekayo ukufikelela kwi-116% yebenchmark eqhelekileyo.
- Ukungqinelana koMgangatho ongqongqo: Ukuqinisekisa indawo echanekileyo ye-nut, ukomelela kwe-weld efanayo, kunye nokuphepha iziphene ezifana nokutshiza intambo okanye umonakalo ongaphezulu.
- Imposiso eyomeleleyo{0}}Ubungqina kunye nokulandelelwa: Ukuthintela umxube-uphezulu, ukusetyenziswa kakubi kwegripper, iiwelds eziphosiweyo, kunye neminye imiba yobulunga, kunye{1}}nokulandeleka ngokupheleleyo kwedatha.
- iNqanaba eliphezulu lokuziSebenzisa: Ukunciphisa ungenelelo lwezandla ngokuzenzekela ngokupheleleyo kokulayisha, ukubeka, ukuwelda, ukuhlola, kunye nokuhlelwa.
III. Uyilo lwesisombululo
1. UYilo lweNdawo yokuSebenza
- Uqwalaselo: iirobhothi ezi-2 + 3 koomatshini bokuwelda + 1 inkqubo yokubona + 5 iiyunithi zokutya, ivumela i-synchronous multi{4}}yesikhululo sokuwelda.
- Uyilo olulungiselelwe ukuhamba kakuhle kwezinto kunye nokhuseleko lokusebenza, kunye neendawo ezinikezelweyo zokulayisha, ukuwelda, ukudluliselwa kunye nokothula.
Ukuhamba kweNkqubo engundoqo
- Ukulayisha ngesandla → uthutho lomhambisi → i-3D yokubeka umbono → i-robotic pickup.
- Isitishi sokuwelda: indawo yerobhothi ibeka iworkpiece kwi welder, i feeder ihambisa i nut/screw → inkqubo yobuqu-jonga → ukwenziwa kwe welding.
- Isigwebo somgangatho: emva kwe-welding, iinxalenye zihlelwa kumgca wokupasa, umgqomo wokulahla, okanye umgqomo we-scrap ngokusekelwe kwiziphumo zokuhlola.
- Ukusebenza ngokuqhubekayo: iirobhothi ezimbini zisebenza ngokubambisana kwimveliso engaphazamisekiyo.
IiTekhnoloji eziPhambili ziyasetyenziswa
- I-Smart Vision System: Isebenzisa imodeli ye-3D yokuthelekisa umva ngempazamo-ubungqina bokuchola kunye nokuqinisekisa i-workpiece -iyahambelana negripper.
- Okuvaliweyo -Ulawulo lwe-Loop Welding: Lokwenyani{1}}esweni ixesha langoku, uxinzelelo, kunye nobunzulu bokutyumza ngembuyekezo ezenzekelayo.
- Okuninzi-Ukuhlolwa koMaleko: Kugquma ubukho be nut, ukunyaniseka komsonto, ubude besijija, kunye -nesithuba seweld epheleleyo.
- Ulawulo lwedatha kunye nokulandelelwa: Zonke iiparamitha zenkqubo kunye nedatha yokuvelisa zilayishwa ngexesha langempela kwi-MES, exhasa ukugcinwa kwezigidi zeerekhodi kunye nokulandelwa okujoliswe kuyo.
Isiqinisekiso sokuSebenza kweZixhobo
- Ixhasa ukusebenza okuqhubekayo kwe-24/7 kwiishifti ezintathu.
- Iifitsha ezidityanisiweyo: ukuzixilonga ngempazamo-, ukuvala igama eliyimfihlo, ukutshintshwa kokhuseleko, ukhuseleko lwesitshizi, njl.njl.
- Ixhotyiswe ngamandla kunye nokuhamba kwegesi esweni kulawulo lokusetyenziswa kwamandla angafihliyo.
Iziphumo & neeNzuzo
- Ukwandiswa kweSakhono: Indawo yokusebenzela enye iphatha iinkcukacha ezininzi ze-welding ngaxeshanye, ukufezekiswaI-116% yesiphumo ekujoliswe kukokunye scalability.
- Ukomelezwa koMgangatho: Ixesha lokwenyani{0}lokujongwa kunye nembuyekezo liphucula ngokubonakalayo amazinga okupasa e-weld, kuphelisa imiba yokutshiza.
- Imposiso ephezulu{0}}Ubungqina: Iinkqubo zombono kunye nezinzwa zisebenza kunye ukukhusela iimpazamo kwiindawo, i-grippers, i-nuts, kunye namanyathelo enkqubo.
- Ukulandeleka okupheleleyo:{0}}Inkqubo epheleleyo yokuloga kunye nokudityaniswa kwe-MES kwenza ukuba umjikelo wobomi wemveliso ulandelelwe kakuhle.
- NONE: AbaSebenzi baphatha kuphela ukulayisha kunye nolawulo olukhethekileyo, ukunciphisa ukuqina kwabasebenzi ngelixa bephucula imveliso kunye nokhuseleko.
Ukuqukumbela
I-Haifei's Flexible Projection Welding Workstation idibanisa iirobhothi, iisistim ezikrelekrele zokuwelda, ukuqondwa kombono, kunye nokulandelelwa kwedatha kwiqonga elisebenza kakuhle kakhulu, elizinzileyo, kunye nelinengqiqo.
Esi sisombululo asihlangabezani kuphela neemfuno ezimbini zomthengi zomthamo kunye nomgangatho kodwa sikwabeka isiseko esiluqilima sophuculo lwedijithali lwexesha elizayo kunye nobukrelekrele kwiinkqubo zemveliso.
