Kwimveliso yoshishino, iumatshini wokuwelda yokugcina amandlaisetyenziswa kakhulu kwiibhetri, iimoto, kunye nehardware ngenxa yokusebenza kwayo okuphezulu kunye -neempawu zogcino lwamandla. Nangona kunjalo, xa kuziwa kwi-welding plate eshinyeneyo, abaqhubi kufuneka banikele ingqalelo kwiinkcukacha eziphambili ukunqanda imiba efana ne-welds ebuthathaka, ukutenxa kwe-nugget, okanye ukugcwala kwezixhobo. Eli nqaku lihlalutya iingqwalasela ezibalulekileyo zokusebenzisa umatshini wokuwelda wogcino lwamandla kwiipleyiti ezishinyeneyo ukunyusa umgangatho we-welding kunye nokusebenza kakuhle.
Ukukhetha i-Electrode kunye noLungiso loxinzelelo
Kwi-welding plate eshinyeneyo enomatshini wokuwelda wogcino lwamandla, uhlobo lwe-electrode kunye noxinzelelo loxinzelelo lubalulekile. Iipleyiti ezishinyeneyo zifuna amandla aphezulu, ngoko kuyacetyiswa ukuba kusetyenziswe-ii-electrode ezinkulu zedayamitha okanye ezo zineradiyasi enkulu engqukuva ukunyusa indawo yoqhagamshelwano kwaye usasaze uxinzelelo, ukuthintela ukufudumeza kwendawo kunye nokutshiza. Uxinzelelo lwe-electrode kufuneka luhlengahlengiswe ngokusekwe kubuninzi bezinto -uxinzelelo oluncinci kakhulu lunciphisa uxinano lwangoku, luthintele ukwakheka kwe-nugget, ngelixa uxinzelelo olugqithileyo lunokuguqula i-workpiece kwaye lube buthathaka amandla e-weld.
Welding Parameter Optimization
I-welding yepleyiti eshinyeneyo ifuna ukonyuka kwangoku, ixesha, kunye nemveliso yamandla evela kwiumatshini wokuwelda yokugcina amandla. Okwangoku kufuneka kwandiswe ngokuphakathi (ngokuqhelekileyo i-1.5-2 amaxesha e-welding ye-plate ye-welding), kunye nexesha le-welding elilawulwa ngaphakathi kwe-0.003 imizuzwana (ixesha eliqhelekileyo lokukhutshwa kwi-welders yokugcina amandla). Ukwamkela ixesha elifutshane-eliphezulu{6}iqhinga langoku ligxininisa amandla ngoko nangoko ukufudumeza okukhawulezileyo, ukunciphisa iziphumo zokulahla ubushushu. Ukuba udibaniso olungaphelelanga lwenzekile, jonga ixesha langoku elingonelanga okanye ixesha elifutshane kakhulu lamandla.
Ukuphepha Iimpembelelo Zokuthintela
Kwiwelding yepleyiti eshinyeneyo, iindawo zokuwelda ezisondeleleneyo okanye ulandelelwano lwe-welding olungafanelekanga lunokubangela ukubaleka, apho ngoku kuphambukiswa kwiindawo ebezidityaniswe ngaphambili. Ukuthintela oku:
1.Gcina izithuba ezifanelekileyo ze-weld, ngokuqhelekileyo amaxesha angama-2-3 ubukhulu bepleyiti.
2.Ukuphumeza i-welding edibeneyo, ukuqala ukusuka kwiziko kunye nokuhamba ngaphandle ukuze kuncitshiswe i-diversion yangoku.
3.Ukwandisa i-electrode positioning ukuze ugxininise okwangoku kwiindawo ezijoliswe kuzo.
Ukucocwa koMsebenzi kunye nokuLungisa uMphezulu
Ngaphambi kokuba udibanise iipleyiti ezishinyeneyo ngomatshini wokuwelda wogcino lwamandla, coca kakuhle indawo yeoli, i-oxidation, kunye nezingcolisi. Ukungcola kwandisa ukunganyangeki koqhagamshelwano, ukuphambukisa umsinga kunye nokunyusa umngcipheko wokuphepha. Kushushu-intsimbi eqengqelekayo okanye izinto ezigqunyiweyo,-yinyange ngaphambili ngeasidi yokuvasa okanye i-sandblasting ukuqinisekisa ukucoceka kweendawo zokuwelda, ukwandisa ubomi be-electrode, kunye nokuphucula uzinzo.
Izixhobo zokupholisa kunye noLondolozo
Ukuwelda ipleyiti eshinyeneyo kubeka iimfuno eziphezulu kwinkqubo yokupholisa yomatshini wokuwelda wogcino lwamandla. Qinisekisa ukuhamba ngokuqhubekayo kwesipholisi kunye nobushushu bamanzi phakathi kwe-5-30 degree. Ubushushu obuzingileyo{4} kukusebenza ngokugqithisileyo iingalo ze-electrode okanye iziguquli, zonakalise iinxalenye eziphambili. Hlola rhoqo ukunxiba kwe-electrode, kwaye ulungise ngokukhawuleza okanye utshintshe i-electrode ukugcina indawo yoqhagamshelwano engaguqukiyo kunye nomgangatho we-welding.
Ukuqukumbela
Ukusebenzisa umatshini wokuwelda wogcino lwamandla wokuwelda ipleyiti eshinyeneyo kufuna ukuchaneka kobugcisa kunye nengqalelo kwiinkcukacha. Ngokukhetha i-electrode ezifanelekileyo, ukulungelelanisa iiparamitha, ukuphepha ukuphepha, ukugxininisa ukucoceka, kunye nokugcina izixhobo, amandla e-welding kunye nokuhambelana kunokuphuculwa kakhulu, ngelixa ukwandisa ubomi benkonzo yomatshini. Ukugqwesa ezi zinto zibalulekileyo kuqinisekisa ukusebenza ngokupheleleyo kweumatshini wokuwelda yokugcina amandla kwizicelo zeepleyiti ezishinyeneyo, ezixhasa imveliso yeshishini ethembekileyo.
