Dual -Head Nut Capacitor Discharge Projection Projection Welding Machine Solution

Ekwenzeni izithuthi zamandla amatsha kunye{0}noomatshini abanzima, umgangatho wokudityaniswa kwezixhobo ze-chassis udlala indima ebalulekileyo kukhuseleko lwesithuthi kunye{1}}nokuqina kwexesha elide. Njengoko iimfuno zeshishini zempumelelo yewelding kunye nokuqina ziqhubeka zisanda, iindlela zemveli zokuwelda{3}}entloko ziye zabonisa ukusikelwa umda, ngakumbi kwi-double{{4}izicelo zokuwelda amandongomane apho izithintelo zemveliso zibonakala ngakumbi.

Ukujongana nale mingeni, iWuxi Haifei Intelligent Equipment Co., Ltdelungiselelwe kabini{0}}intloko nut capacitor discharge projection machine welding solutionkumvelisi ophambili wamacandelo e-chassis yesithuthi sombane. Iprojekthi igxile ekuphuculeni ukusebenza kakuhle kwemveliso, ukuzinzisa umgangatho we-weld, kunye nokwenza ukuba kulandeleke ngokupheleleyo idatha ye-welding. Ngokuqinisekiswa kwenkqubo ecwangcisiweyo kunye nokulungelelaniswa kwesakhiwo, isisombululo siphumelele ukumisa okuhambelanayo kunye ne-welding ngaxeshanye yamandongomane amabini, ukunyusa ngokubonakalayo ukusebenza kwemveliso ngokubanzi yomgca wokwenza umthengi.

Eli nqaku libonisa inkcazo ebanzi yeprojekthi, equka imvelaphi yabathengi, imingeni yobugcisa, ukuyila isisombululo, kunye neziphumo zokuphunyezwa. Ibonelela ngezimvo ezisebenzayo ezinokusebenza njengereferensi exabisekileyo kubavelisi abavavanya izixhobo zokuwelda ezimbini-zentloko nut capacitor yokukhupha.

1. Imvelaphi yoShishino kunye neeMpawu zeMveliso

Umthengi obandakanyekayo kule projekthi ngumvelisi okhethekileyo kumacandelo abalulekileyo enkqubo ye-chassis yesithuthi sombane. Iimveliso zabo eziphambili ziquka amalungu anqamlezileyo, iingalo zolawulo, kunye nesakhelo esingaphantsi{1}}izixhobo ezithwala imithwalo ebalulekileyo ngoko ke zifuna ukusebenza okuthembekileyo okuthe tye.

Iqhutywa kukukhula okukhawulezayo kwemarike yemoto yombane, imfuno yemveliso yomthengi iye yanda ngokuthe ngcembe. Inkampani kungoku nje isebenza kumthamo wemveliso wonyaka malunga500,000 iiseti zezixhobo ze-chassis zesakhiwo, kunye nezicwangciso zokwandisa ngakumbi.

Phantsi kwezi meko imveliso, izixhobo welding ekhoyo ngokuthe ngcembe yaba akwanelanga ukuxhasa amaxesha umjikelo ezifunekayo. Ngokukodwa, inkqubo ye{1}}yokudityaniswa kwamandongomane kabini ibonise imiceli mngeni yokusebenza. Ukuwelda kwentloko enye yemveli{3} kufuna imisebenzi emibini elandelelanayo ngomsebenzi ngamnye, ukwandisa ixesha lokuphatha kunye nokwenza ukuba umgangatho we weld ube nzima ukuwugcina.

2. Imida engundoqo yeNdlela ekhoyo yeMveliso

Ngethuba lesigaba sokuqala sovavanyo lwesayithi, iqela lobunjineli lenze uvavanyo olucacileyo lomgca wemveliso yomthengi. Izithintelo ezininzi zokusebenza zichongiwe, zonke eziye zacaca ngakumbi phantsi{1}}kweemeko zokwenziwa komthamo ophezulu.

• Ukungonelanga ngokuSebenza ngokuSebenzayo kweWelding Ukudala iiBottlenecks zeMveliso

Inkqubo yemveliso ekhoyo yomthengi ixhomekeke kwi{0}}head capacitor discharge projection welders ukugqiba ukuwelda -kumbini. Indongomane nganye ibifuna umjikelo wokuwelda ozimeleyo, okukhokelela kumaxesha omjikelo ewonke ngokuqhelekileyo aqala phakathi kwe-9 kunye ne-11 isekhondi nganye yomsebenzi.

Njengoko umthamo wemveliso usanda, ukongeza nje izixhobo ezingaphezulu bekungesosisombululo esizinzileyo. Oomatshini abongezelelweyo bonyuse utyalo-mali oluyinkunzi, batya indawo yomgangatho othe kratya, kwaye bafuna nabaqhubi abangakumbi, ekugqibeleni banyusa iindleko zokusebenza ngaphandle kokuphucula ngokulinganayo.

Xa amaxesha okujikeleza kwe-welding aye angahambi kakuhle kunye neenkqubo ezinyukayo kunye nezantsi, amaxesha okulinda anyuka, ukunciphisa ukusebenza kakuhle komgca wemveliso.

• Umgangatho weWelding ongahambelaniyo okhokelela kwimingcipheko enokwenzeka

Imisebenzi ye-welding elandelelanayo ngokwemvelo yazisa ukuguquguquka ngenxa yokulibaziseka kwexesha phakathi kwe-welds kunye nokuphambuka kokubeka indawo. Ukongeza, ukunxiba kwe-electrode kunye neparameter drift ngakumbi kube negalelo ekungahambelani kwe-weld.

Iinkxalabo zomgangatho oqhelekileyo ziquka:

1. Ukwahluka kubungakanani be-weld nugget
2. Ngamaxesha athile ukudibanisa okungaphelelanga
3. Ukuwa koqikelelo ngexesha lokuwelda
4. Ukuguqulwa komsonto okuchaphazela ukuchaneka kwendibano

Ngenxa yokuba amacandelo e-chassis ngamalungu okhuseleko lwesakhiwo, nakuphi na ukungangqinelani kwe-weld kubonisa inkxalabo enokubakho yokuthembeka, okwenza ukufana kwe-weld ibe yimfuneko ebalulekileyo.

• Ukunxiba kwe-Electrode ephezulu kunye noLondolozo lwarhoqo

Phantsi-iimeko zomjikelo ophezulu wemveliso, ukunxitywa kwe-electrode kwenzeke ngokukhawuleza. Ukunxitywa rhoqo kwe-electrode kunye nokutshintshwa kwandise ixesha lokuphumla kunye nokunciphisa ukusetyenziswa komatshini ngokubanzi.

Ukongeza kwilahleko yemveliso, iindleko zokusetyenziswa kwe-electrode zaqhubeka zinyuka, zibeka uxinzelelo kwiinzame zokulawula iindleko.

• Ukusebenza okumbaxa kunye nokuxhomekeka okuPhakamileyo kubaSebenzi abanezakhono

Izixhobo esele zikhona zifuna uhlengahlengiso olwenziwa ngesandla xa utshintshwa phakathi kobukhulu bamantongomane ahlukeneyo. Le nkqubo ixhomekeke kakhulu kumava omsebenzisi kwaye yazisa ukuguquguquka kwinkqubo yokuvelisa.

Abaqhubi abatsha bayafunekaiveki enye ukuya kwezimbini zoqeqeshophambi kokufikelela kumanqanaba amkelekileyo obuchule, ukudala imingeni yokusebenza kwiindawo ezinotshintsho lwabasebenzi.

• Ukunqongophala kwe-Welding Data Traceability

Ukwenziwa kweemoto zale mihla kufuna ukulandeleka okubanzi kwemveliso kwindibaniselwano nganye edityanisiweyo. Nangona kunjalo, izixhobo esele zikho zazingenabuchule bokufaka kunye nokugcina idatha ye-welding, nto leyo eyenza kube nzima ukuhlangabezana namaxwebhu asemgangathweni kunye neemfuno zophicotho.

Emva kokuchonga imiceli mngeni yokusebenza, umxhasi kunye neqela lobunjineli ngokudibeneyo baseke uluhlu lweenjongo zobugcisa ezibandakanya imveliso, umgangatho, ukuthembeka, kunye neendleko zokusebenza zexesha elide{0}}.

1.Ukufezekisa ukuWelding okuNxabini okuyinyani{1}

Umthengi wayefuna ukubekwa kwangaxeshanye kunye ne-welding yamantongomane amabini ngaphakathi komjikelo omnye. Ithagethi ibikukunciphisa ixesha elipheleleyo lomjikelo wokuwelda ngomsebenzi ngamnye ukuyangaphantsi kwemizuzwana emi-5, emele uphuculo olusebenzayo olungaphezulu kwe60%xa kuthelekiswa nenkqubo ekhoyo.

Ukongezelela, izixhobo ezifunekayo ukugcina uzinzo oluphezulu lokusebenza ukuxhasa imodeli yokusebenza aphoUmsebenzisi omnye unokulawula oomatshini ababini ukuya kwabathathu ngaxeshanye, ngaloo ndlela kuncitshiswa iimfuno zabasebenzi.

2.Ukuqinisekisa uMgangatho weWelding oZinzileyo

Imigangatho yomgangatho ongqongqo yasekwa ukuphelisa iziphene ze-welding eziqhelekileyo. Umthengi wagxininisa ukuba isisombululo kufuneka sithintele:

• Iiwelds ezingaphelelanga
• Ukuwa koqikelelo
• Umonakalo womsonto
• Ukwahluka ekubunjweni kwe-weld nugget

Ezi mfuno zithathwa njengeyona ndlela isisiseko somgangatho kwi-welding yecandelo lolwakhiwo.

3.Ukunciphisa iFrequency yokuGcinwa kunye nokuphucula ukuthembeka

Umthengi ucele ukuphuculwa kokuqina kwenkqubo ye-electrode ukwandisa ubomi benkonzo ye-electrode kunye nokunciphisa ixesha lokulondoloza. Ukongeza, izixhobo ezifunekayo ukuxhasa amandla okuxilonga okukude ukunika amandla ukucombulula iingxaki ngokukhawuleza kunye nokunciphisa ukuphazamiseka kwemveliso okungacwangciswanga.

4.Ukwenziwa lula kokuSebenza kunye neNkxaso emininzi-yeMveliso yoBubungakanani

Ngenxa yokwahluka kweenkcazo zemveliso, isixhobo sasifuneka ukuxhasa ubungakanani beendongomane ezininzi ukusukaM8 ukuya kuM12, ngelixa usenza ukukhumbula okukhawulezileyo kweparameter ngokusebenzisa iinkqubo zokusetwa kwangaphambili.

Ikhono lokutshintsha okukhawulezileyo kwakuyimfuneko ukunciphisa ixesha lokutshintsha kunye nokugcina ukuguquguquka kwemveliso.

5.Enabling Full Welding Process Traceability

Umthengi ufuna ixesha lokwenyani{0}lokujongwa kunye noshicilelo lweparameters ze welding ebalulekileyo, kuquka:

• Amandla e-welding
• Ixesha lokukhupha
• Ukubeka ukuchaneka

Yonke idatha eqokelelweyo kufuneka igcinwe kwaye yenziwe ifumaneke ukuze ilandelelwe kunye neenjongo zolawulo lomgangatho.

Ukulandela inkcazo yeemfuno zeprojekthi, iqela lobunjineli liphuhlise isisombululo esisekelwe kwi-capacitor discharge welding technology kunye nokusebenza okuqinisekisiweyo ngokusebenzisa izigaba ezininzi zokulinga.

1.INkqubo yoQinisekiso lweSigaba: Ukuseka iiParameters ze-Welding ezizinzileyo

Ngaphambi kokuba kuqaliswe ukwenziwa kwezixhobo zokusebenza, uvavanyo olubanzi lwenkqubo yokuqinisekisa lwenziwa. Iindidi ezahlukeneyo zeeparamitha ziye zavavanywa ukufumanisa iimeko ezifanelekileyo zokuwelda kwimathiriyeli yomthengi kunye neemfuno zesakhiwo.

Iiparamitha zovavanyo eziphambili zibandakanyiwe:

• Uluhlu lwamandla ombane wokutshaja
• Ukukhupha ixesha lokuphucula
• Electrode force calibration
• Multi{0}}ubungakanani bokulinga welding nut

Ngokuvavanywa ngokuphindaphindiweyo kunye nokuhlolwa kwe-metallurgical ye-weld nuggets, ifestile yeparameter ezinzileyo yasekwa. Esi sigaba sokuqinisekisa sinciphise kakhulu imingcipheko yokugunyazisa kwaye sanciphisa ixesha elipheleleyo leprojekthi.

2.Uyilo lweSakhiwo seSixhobo: Uphuhliso lweNdlela eDityanisiweyo{1} yeNdlela yokuNxibelelana yeNtloko

Emva kokugqiba inkqubo yoqinisekiso, iqela lobunjineli liye laphuhlisa ubume bentsimbi-entloko ezinikeleyo ekwaziyo ukusebenza ngaxeshanye.

Inkqubo ibandakanye ulawulo lwamandla olulungelelanisiweyo kunye neendlela zokukhutshwa kwamandla ngaxeshanye, ukuqinisekisa ukuba zombini iiwelds zenziwe phantsi kweemeko ezifanayo.

Xa kuthelekiswa neenkqubo ze-welding ezilandelelanayo, olu yilo lunciphise ukunyakaza okuphindaphindiweyo kunye nokunciphisa ukuphambuka kwendawo, okukhokelela ekuphuculeni kakhulu ukuhambelana kwe-weld.

I-3.Uphuhliso lweNkqubo yokuLungisa: i-Modular Composite Fixture Design

Ukuthathela ingqalelo ijometri entsonkothileyo yamacandelo e-chassis, inkqubo yemodyuli edityanisiweyo yokuhlanganisa yayiyilwe ukulungiselela ukuqhelaniswa ne-welding ezininzi kunye nohlengahlengiso lwemveliso.

Isixokelelwano somdlalo sinikezelwe:

• Ukuhambelana nazo zombini izikhundla ze-welding ezithe tye kunye nezithe nkqo
• Ikhono lokubeka elichanekileyo
• Imodyuli ekhawulezayo{0}tshintsha ulwakhiwo

Ekusebenzeni okubonakalayo, ixesha lokutshintsha umzobo lalilawulwa ngaphakathi8 imizuzu, ukuphucula kakhulu ukuguquguquka kwemveliso.

Emva kokwenziwa kunye nokudityaniswa kwenkqubo, umthengi wenze uvavanyo olubanzi lokuvuma ukuqinisekisa ukusebenza phantsi kweemeko zemveliso.

1.Iziphumo zovavanyo lokuSebenza ngokuqhubekayo

Ngexesha aUvavanyo oluqhubekayo lweeyure ezingama-24, izixhobo zibonise ukusebenza okuzinzileyo nokuthembekileyo kuzo zonke iindlela zokuvavanya.

Iimpawu eziphambili zokusebenza zibandakanyiwe:

Ezi ziphumo ziqinisekise ukubanako kwenkqubo ukugcina ukusebenza okuzinzileyo{0}kummandla wokwenziwa komthamo ophezulu.

2.K{1}}uFakelo lweNdawo kunye nokuQaliswa kweMveliso

Ukulandela ukuhanjiswa, iqela lobunjineli ligqibe ukufakwa kunye nokugunyaziswa kwindawo yabathengi. Inkqubo yoqeqesho ecwangcisiweyo yaqhutywa ebandakanya iinkqubo zokusebenza, ulawulo lweparameter, kunye neenkqubo zokugcinwa kwesiqhelo.

Emva kokugqitywa koqeqesho, izixhobo zihlanganiswe ngokupheleleyo kumgca wemveliso kwaye zifakwe ngokusemthethweni ekusebenzeni ngaphakathiiintsuku ezintathu.

3.Ingxelo yoMthengi kunye noVavanyo lokuSebenza

Emva kwexesha lokusebenza oluzinzileyo, umthengi uqhube uphononongo lwangaphakathi lokusebenza kwaye wachaza ukuphuculwa okubalulekileyo kwiindawo ezininzi.

Iziphumo eziphawulekayo ziquka:

• Ukwanda kakhulu kwimpumelelo yemveliso
• Ukuphuculwa komgangatho wokuwelda ukungaguquguquki
• Ukusebenza koomatshini lula
• Ukunciphisa umsebenzi wokulungisa

Olu phuculo aluphuculanga ukusebenza kwemveliso yemihla ngemihla kuphela kodwa lomeleze isakhono somthengi sokwandisa umthamo wemveliso kwixesha elizayo.

Ngokusekwe kumava afunyenwe kule projekthi, iindlela ezininzi zokukhetha ezibalulekileyo zinokuchongwa kubavelisi abaceba ukutyala imali kwiinkqubo ezimbini zokuwelda amandongomane entloko.

1.Ukuqinisekiswa kokukwazi ukuWelding eyinyani ye-synchronous

Xa kuvavanywa ukhetho lwezixhobo, abavelisi kufuneka baqinisekise ukuba isixokelelwano siyayixhasa ngokwenyani i-welding ye-synchronous endaweni yokutshintsha kabini{0}}intloko yokusebenza kwentloko. Ungqamaniso oluyinyani luchaphazela ngokuthe ngqo ukuhambelana kwe-weld kunye nemveliso.

2.Ubukho beNkqubo yoQinisekiso oluQinisekisiweyo

Ababoneleli bezixhobo ezithembekileyo bagcina iinkqubo zokuqinisekisa ezicwangcisiweyo ezikwaziyo ukuchonga iiparamitha ezizinzileyo ze-welding phambi kokunikezelwa kwezixhobo. Eli khono linciphisa kakhulu ixesha lokugunyazisa kwaye linyusa izinga lempumelelo yeprojekthi.

I-3.Inkxaso yoKulandelelwa kweDatha kunye nokuDityaniswa kweNkqubo

Njengoko imveliso isiya ikhula ngokwamanani edijithali, izixhobo zokuwelda kufuneka zisebenze njengenxalenye yenkqubo edibeneyo yemveliso. Iinkqubo ezikwaziyo{1}}ukuqokelelwa kwedatha yexesha lokwenyani kunye nodibaniso lwe-MES lubonelela ngeenzuzo zexesha elide{2}}kulawulo lomgangatho kunye nokusebenza elubala.

Kwiimeko zokwenziwa kwemveliso yanamhlanje, izixhobo ezisemgangathweni zodwa zihlala zingonelanga ukuhlangabezana neemfuno zezicelo ezintsonkothileyo ze-welding. Ngoyilo lobunjineli obucwangcisiweyo kunye nokulungiswa kwenkqubo ecwangcisiweyo, abavelisi banokuphucula kakhulu ukusebenza kakuhle kwemveliso kunye nokungaguquguquki kwe-welding.

Ukuphunyezwa ngempumelelo kwale projekthi kubonisa okoezimbini-intloko nut capacitor discharge projection systems welding ayisombululi kuphela imida yemveliso yemveli kodwa ikwaseka inkqubo yokuwelda ethembekileyo ngakumbi, esebenzayo, nenokulandeleka.. Kubavelisi abacwangcisa izixhobo zophuculo okanye imigca emitsha yemveliso, esi sifundo sibonelela ngobuchule obunentsingiselo kunye nokuqonda okusebenzayo okunokuxhasa ukwenziwa kwezigqibo ezinolwazi{1}}.

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