Intshayelelo
Kwishishini lemveliso,oomatshini bokuwelda amabala aphakathisesinye sezixhobo eziphambili, kwaye ukusebenza kwazo kuchaphazela ngokuthe ngqo ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso. Nangona kunjalo, amashishini amaninzi akakuhoyi ukulungiswa kwemihla ngemihla, okukhokelela ekusileleni rhoqo kwezixhobo, ukuhla komgangatho welding, kunye neengozi zokhuseleko. Eli nqaku liza kuhlalutya amanqaku aphambili okugcinwa kwemihla ngemihla koomatshini bokuwelda bamabala aphakathi ukusuka kwimbono ephathekayo, ukunceda abasebenzisi ukulawula izixhobo ngokwesayensi kunye nokunciphisa imingcipheko yexesha lokuphumla.
I. Ukugcinwa kwe-Electrode: "Umgca wokuQala woKhuselo" kuMgangatho we-Welding
- I-Electrodes ngamacandelo omatshini wokuwelda amabala aphakathi anxibelelana ngokuthe ngqo nomsebenzi, kwaye imeko yawo ichaphazela ngqo iziphumo ze-welding. Ukugcinwa kwemihla ngemihla kufuneka kugxininise kula manqaku mabini alandelayo:
Ukucocwa koMphezulu kunye nokuGqoka: Emva kokusetyenziswa ngakunye, susa i-welding spatter kunye ne-oxides ukusuka kwindawo ye-electrode usebenzisa ibrashi yocingo lobhedu okanye i-sandpaper ecocekileyo ukuqinisekisa ukuqhuba. Ukuba i-electrode igugile kakhulu (ububanzi buncitshiswe ngaphezu kwe-10%), yitshintshe ngokukhawuleza ukuze ugweme i-welding ebonakalayo ebangelwa ukudibanisa kakubi.
- Ukujonga i-Symmetry: Iingcebiso ze-Electrode kufuneka zigcine iimilo ezilinganayo (ezifana nomphezulu osicaba okanye ongqukuva). Ukuba ukunxitywa okungalinganiyo kwenzeka, sebenzisa izixhobo ezikhethekileyo zokuzinxiba ngokulinganayo ecaleni kwe-axis ukuthintela amandla angalinganiyo ngexesha le-welding.
II. UHlolo lweNkqubo yokuPholisa: "Umgca wokuphila" ukuThintela ukuFuthumala
Oomatshini bokuwelda amabala aphakathi bavelisa ubushushu obubalulekileyo ngexesha lokusebenza, kunye nokusilela kwenkqubo yokupholisa yenye yezona zinto zibangela umonakalo kwisixhobo. Ulondolozo lwemihla ngemihla kufuneka lubandakanye:
- Umgangatho wamanzi kunye nokuJonga ukuHamba: Qwalasela i-pH yamanzi okupholisa yonke imihla (kucetyiswa i-6.5-7.5) kunye nokuqhuba (<50μs/cm) to avoid corrosion and clogging. If water temperature exceeds the set value, shut down immediately for troubleshooting.
- Ukucocwa kweRadiator: Coca iifins zeradiyetha ezinomoya ocinezelekileyo ngeveki, kwaye ususe izihluzi zokucoca i-ultrasonic inyanga nenyanga ukunciphisa impembelelo yokuqokelela uthuli ekusebenzeni kokuchithwa kobushushu.
III. UkuJonga uQhagamshelwano loMbane: "Indawo ephambili" yokuphelisa iiNgozi zoKhuseleko
- Inkqubo yombane yoomatshini bokuwelda amabala aphakathi inzima, kwaye ukukhulula okanye ukuguga kunokubangela iisekethe ezimfutshane okanye imililo. Izindululo zolungiso:
- UkuQiniswa kweMila: Rhoqo jonga intambo yamandla kunye noqhagamshelwano lwelayini yokulawula ukuqinisekisa ukuba alukhululekanga okanye aludlile. Ukuba iintambo ezingaphandle zifunyenwe, zibuyisele ngokukhawuleza.
- Uvavanyo lwe-Insulation: Sebenzisa i-megohmmeter inyanga nenyanga ukuvavanya ukunyanzeliswa kwe-insulation ye-transformers kunye neengalo ze-electrode. Ukuba ixabiso loxhathiso lingaphantsi komgangatho (umzekelo, 5MΩ), vala ukugcinwa.
IV. Ukuthanjiswa kunye nokuCoca: "I-Lubricant" Ukuqinisekisa ukuchaneka koomatshini
- Iindawo ezihambayo ezinjengeesilinda kunye nezikhokelo zoomatshini bokuwelda bamabala aphakathi afuna ukuthanjiswa rhoqo ukunqanda ukuncamathela okanye ukunxiba.
- Ukuphindaphindwa koKuthanjiswa: Jonga inqanaba leoyile yempompo yokuthambisa ngokuzenzekelayo, yongeza ngesandla igrisi yemolybdenum disulfide (NSK#2) ngeveki, kwaye uhlole ingqibelelo yesigqubuthelo sokhuselo ngenyanga.
- Izixhobo zokucoca: Sula umzimba womatshini emva komsebenzi ngamnye ukususa iitshiphu zetsimbi; gxininisa kwiindawo zokucoca ezithanda ukuqokelelwa kothuli ezifana neefeni zokupholisa kunye neendawo ze-welding ukuthintela uthuli ekuphazamiseni ukusebenza kwezixhobo.
V. ULondolozo lwarhoqo: “UMthetho weGolide” woLondolozo loThintelo
- Ukugcinwa rhoqo koomatshini bokuwelda bamabala aphakathi kufuneka kuphunyezwe ngocwangco:
- Ukuhlolwa kweNyanga: Ukulinganisa iiparamitha ze-welding, uvavanyo lwenkqubo yokupholisa uxinzelelo, kunye nokuhlaziya iirekhodi zokugcina izixhobo.
- Ulungiso loNyaka: Amagcisa aqeqeshiweyo kufuneka aqhawule izixhobo, ahlole amacandelo aphambili anjengeziguquli kunye neebhodi zolawulo eziphambili, kwaye atshintshe amacandelo okuguga.
Ukuqukumbela: Ulondolozo lutyalo-mali kwiinzuzo, hayi ukusetyenziswa kweendleko
Ukugcinwa kweoomatshini bokuwelda amabala aphakathiayingomba wobugcisa kuphela kodwa ikwayinxalenye engundoqo yolawulo lweendleko zeshishini. Ngokulondolozwa kwemihla ngemihla kwezenzululwazi, ubomi besixhobo abunakwandiswa kuphela ngaphezulu kwe-30%, kodwa amazinga esiqinisekiso semveliso nawo anokuzinziswa kwinqanaba lomgangatho woshishino wama-99.6%.
