Intshayelelo
Kwimveliso yemizi-mveliso,Ugcino lwamandla Spot Projection Welderszisetyenziswa kakhulu ekudibaniseni intsimbi ngenxa yobuchule obuphezulu kunye neempawu zogcino lwamandla-. Umgangatho wokusebenza kwe-welding uchaphazela ngokuthe ngqo ukuthembeka kwemveliso kunye nokusebenza kakuhle kwemveliso. Eli nqaku ligxininise kwiimpawu ezingundoqo zovavanyo lwe-Energy Storage Spot Projection Welders, ukuhlalutya iindlela zenzululwazi zokugweba ukusebenza kwe-welding ukusuka kumgangatho we-weld ukuya kuzinzo lwezixhobo.
I. Imbonakalo yeWeld kunye neePropati zoomatshini: Isigwebo esisiSiseko esineNtuitive
1.UHlolo oluBonakalayo
Jonga ukuba i-weld surface igudile na, ayinazintanda, imingxuma, okanye isitshizi ngeliso lenyama okanye ngeglasi yokukhulisa. Ukuba umbala we-weld awulingani okanye unokudakumba okucacileyo, kunokubonisa ukungonelanga kwamandla okanye uxinzelelo olungaqhelekanga lwe-electrode. Umzekelo, xa welding intsimbi engatyiwa, ukuba intsimbi ibonakala imdaka ngebala endaweni yesilivere -emhlophe, idla ngokubonisa i-oxidation ngenxa yobushushu obugqithisileyo.
2.Iinyembezi/Twist Test
Kuvavanyo -olungonakalisiyo, faka i-screwdriver phakathi kweentsimbi ezimbini ezidityanisiweyo kwaye ufake uxinzelelo (2.5-3.5 mm gap). Ukuba i-weld ayihlukani, ibonisa amandla afanelekileyo. Uvavanyo olutshabalalisayo lubandakanya ukukrazula ngesandla okanye ukujija i-weld ukujonga ukuba umphezulu woqhekeko usicaba kwaye awunakuqhekeka. Le ndlela ilungele ukuqinisekiswa kwebhetshi encinci kodwa ifuna ingqalelo kwiinkcukacha zokusebenza ukuphepha ukugwetywa kakubi.
3.Uvavanyo lwe-Tensile kunye ne-Shear
Sebenzisa umvavanyi wamandla we-welding ukusebenzisa i-tensile okanye i-shear force kwi-weld, ukurekhoda ixabiso lamandla xa ungaphumeleli. Umzekelo, amandla okucheba okudityaniswa kwebhola yocingo lwegolide kufuneka afikelele kwi-50-80 cN, ngelixa amandla okuqina eentsimbi zesakhiwo somzimba kufuneka angabi ngaphantsi kwe-300 MPa. Ukuthelekisa idatha kunye nemigangatho yezandla yezixhobo kunokuvavanya ngokuchanekileyo ukuthembeka kwe-weld.
II. Inkqubo Uzinzo lweParameter: Isiqinisekiso esingundoqo soMgangatho we-Welding
1.Ulawulo loxinzelelo lwe-Electrode
Uxinzelelo lwe-electrode ye-Energy Storage Spot Projection Welders ifuna uhlengahlengiso oluguquguqukayo olusekwe kubuninzi bezinto kunye nobunzima. Umzekelo, ipleyiti ebhityileyo eyi-1mm ifuna i-500-800N yoxinzelelo, ngelixa ipleyiti yentsimbi eyi-5mm ifuna i-5000-6000N. Uxinzelelo oluncinci kakhulu lubangela ngokulula i-welding yobuxoki, ngelixa uninzi lunokudiliza iingqikelelo, ezifuna ukulawulwa kwe-loop evaliweyo ngokusebenzisa izinzwa zoxinzelelo lomoya okanye iinkqubo ze-servo.
2.Ixesha lokukhupha kunye nokuhambelana kwangoku
Ixesha lokukhupha lihlala liyi-0.001-0.02 imizuzwana kwaye lifuna ulungelelwaniso olulungelelanisiweyo kunye ne-welding current. Ngokomzekelo, xa udibanisa izinto eziphezulu ze-thermal conductivity (ezifana ne-aluminium), kuyimfuneko ukunciphisa ixesha lokukhupha kunye nokwandisa ukuxinana kwangoku ukuphepha ukusabalalisa ubushushu ngokukhawuleza; ngelixa izinto eziphantsi ze-thermal conductivity (ezifana nensimbi engenasici) zifuna ixesha elide lokukhutshwa ukuze kuqinisekiswe ukudibanisa okwaneleyo.
3.Izixhobo ze-Electrode kunye neSimo sokuGxila
Izinto ze-Electrode (ezifana ne-alloys zethusi, i-chromium zirconium copper) kufuneka zilungelelanise i-conductivity kunye nokumelana nokugqoka. Rhoqo jonga ukuba ubume bencam ye-electrode buba buthuntu ngenxa yokunxiba nokuba umphezulu ucocekile kwaye awunamaleko e-oxide. Ngokomzekelo, xa udibanisa izinto ze-elektroniki ezichanekileyo, iingcebiso ze-electrode kufuneka zigcine imeko epholileyo ukunciphisa i-spatter.
III. ISixhobo sokuSebenza kwesiXhobo: iZalathi eziPhambili zokuSebenza kweXesha Elide{1}
1.I-Capacitor yokuGcinwa kwamandla kunye nokuSebenza ngokuSebenzayo
Umthamo we-Capacitor kunye ne-voltage yokutshaja ichaphazela ngokuthe ngqo ubushushu be-welding. Umzekelo, inkqubo yokugcina amandla e-400F capacitor inokubonelela ngoxinaniso lwamandla oluphezulu, olulungele ukuwelda ipleyiti eshinyeneyo. Ukunciphisa ukukhutshwa kokusebenza kakuhle (okufana nokuguga kwe-capacitor) kubangela ukuguquguquka kwamandla e-weld, kufuna ukufunyanwa rhoqo kwe-capacitor ukumelana kwangaphakathi kunye nesantya sokubola kwamandla.
2.ISekethe yoMoya kunye nokuzinza kweNkqubo yoThutho
Ukuguquguquka koxinzelelo lomoya okanye ukuvuza kwesekethe yomoya kunokubangela ukutenxa koxinzelelo lwe-electrode. Ngokomzekelo, xa uxinzelelo lomthombo womoya lungonelanga, ii-electrode azikwazi ukusebenzisa uxinzelelo olubekiweyo, kwaye ii-welds ziyakwazi ukuqhekeka. Ukulinganisa kwenyanga kweenzwa zoxinzelelo lomoya kunye nokuhlolwa kokutywinwa kweesekethe zomoya kuyacetyiswa.
3.Ukubeka iliso kwi-Intanethi kunye noHlalutyo lweDatha
IiWelders zale mihla zoGcino lwaMandla oMmandla zixhotyiswe ngokujongwa okuguquguqukayo, i-electrode displacement sensors, njl., ezinokuthi ziqokelele yangoku, uxinzelelo, kunye nedatha yobushushu ngexesha lokwenyani{1}}ngexesha lenkqubo yewelding. Ngokomzekelo, ngokuhlalutya i-curves yokutshintsha i-curves, nokuba ngaba iisekethe ezimfutshane okanye uqhagamshelwano olubi lwenzeka ngexesha le-welding inokuchongwa, ivumela ukulungiswa kweparameter ngexesha elifanelekileyo.
IV. Imekobume kunye noLungiselelo lweMathiriyeli:-Izinto zaNgaphandle ezingaBalulekanga
1.Unyango loMphezulu woMsebenzi
Amabala e-oyile kunye neefilimu ze-oxide zonyusa ukuchasana nokunxibelelana, ezifuna ukucocwa kwe-ultrasonic okanye unyango lweekhemikhali ngaphambi kwe-welding. Ngokomzekelo, xa udibanisa iipleyiti zentsimbi, i-zinc layer oxides kufuneka isuswe ukuphepha ukuwelda kobuxoki.
2.I-Disimilar Metal Welding Compatibility
Kwiwelding yentsimbi engafaniyo efana ne-aluminiyam{0}}ikopolo kunye nentsimbi{1}}intsimbi engaxutywanga, uxinzelelo lwe-electrode kunye nexesha lokukhupha kufuneka ulungelelwaniso ukuze ulungelelanise umahluko wokwandiswa kwe-thermal. Umzekelo, uxinzelelo lwe-electrode kwicala le-aluminium lunokuba phezulu kancinci kunecala lobhedu ukunciphisa uxinzelelo lwe-thermal.
Ukuqukumbela
Ukuvavanya ukusebenza kwe-welding yeUgcino lwamandla Spot Projection Weldersifuna ingqwalasela ebanzi yomgangatho we-weld, iiparamitha zenkqubo, imeko yesixhobo, kunye nezinto zokusingqongileyo. Ngovavanyo lwezenzululwazi kunye{1}}lokujongwa kwexesha lokwenyani, ayipheleli nje ekufumaneni iziphene ze-welding ngexesha, kodwa iiparamitha zezixhobo zinokwandiswa ukuphucula impumelelo yemveliso kunye nokuthembeka kwemveliso. Kumashishini alandela{3}}imveliso ekumgangatho ophezulu, ukuseka inkqubo yovavanyo lomgangatho wokusebenza linyathelo eliphambili ekuqinisekiseni uzinzo lomgangatho wokuwelda.
