Izinto eziNto eziNhlanu eziPhambili zeCapacitance Discharge Welder Structural Design

Intshayelelo

Kwiwelding yeemodyuli zebhetri yemoto yamandla amatsha, ulwakhiwo lweemodyuli zei-capacitance discharge welderlinciphisa ixesha lokutshintsha izixhobo nge-80%; kwimeko ye-welding yezixhobo zonyango ezichanekileyo, i-millisecond yayo{1}}inqanaba lokulawula amandla linciphisa ubushushu{2}}indawo echatshazelweyo ukuya ku-0.1mm. Xa kuthelekiswa nabaweldi bemveli be-AC, ii-capacitance discharge welder, ngokuxhomekeke kuyilo lwayo olukhethekileyo lwesakhiwo, ukwandisa ukusebenza kwe-welding nge-300% kunye nokunciphisa ukusetyenziswa kwamandla ngama-40%. Eli nqaku liqala ngezakhiwo ezithathu ezingundoqo-inkqubo yokugcina amandla, indlela yokuhambisa uxinzelelo, kunye nemodyuli yolawulo olukrelekrele{4}}ukuhlalutya nzulu ixabiso lesicelo esikhethekileyoi-capacitance discharge welderkwimiba yoshishino.

I. Izinto eziluncedo kwisakhiwo soGcino lwaMandla kunye neNkqubo yokuKhupha

1. Uyilo lweMatrix yeCapacitor

Iyunithi yokugcina amandla emodyuli:

• Yamkela iibhanki ze-capacitor ezihambelanayo (nganye inomthamo we-2000-5000μF) kwaye ixhasa ukukhutshwa kwamandla okuhleliweyo (ukuchaneka ± 0.5%).
• Ifomula: Amandla ewonke E=0.5×C×V²​

(C: Ixabiso lilonke le-capacitance; V: Ivoltheji yokutshaja).

Uthelekiso lobugcisa:

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2. Millisecond{1}}Inqanaba lokuLawula ukuKhutshwa

Uluhlu lokutshintsha kwe-IGBT:

• Ukutshintsha amaxesha amaninzi kufikelela kwi-100kHz kwaye ibone i-9-segment programmable pulses (njengoko kubonisiwe ngezantsi):
• Phambi{0}uxinzelelo lwe-pulse → I-pulse engundoqo 1 → I-pulse engundoqo 2 → I-Temping pulse
• (Ukupheliswa komsantsa) (Ukwenziwa kwe-weld nugget) (Ukwandiswa kobunzulu) (Uncedo loxinzelelo)
• Imeko yoShishino: Emva kokuba i-CATL yamkele esi sakhiwo, isantya se-welding yethebhu sinyuke saya kumanqaku angama-120 ngomzuzu, kwaye izinga lokutshiza lehla ukuya kwi-0.3%.

II. Ukuphumelela kobuGcisa beNkqubo yoThutho loxinzelelo

1. Ezimbini{1}}Ezivaliweyo{2}}Inkqubo yeLoop Servo

Ukwakhiwa kolwakhiwo:

• {0}}Ubungqongqo C-ifreyimu (ubulukhuni i-coefficient Enkulu kuno okanye ilingana no-5000N/μm) kunye ne-linear motor drive (indawo echanekileyo ±1μm).​
• Ijika lempendulo eguqukayo:
• Ixesha lokwakha{0} uxinzelelo<5ms; pressure fluctuation <±2N (±50N for traditional equipment).​

2. -Imbuyekezo eDimensional Adaptive Three

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3. Uqinisekiso lweSicelo soMkhosi{1}} soMkhosi

• Ukudibanisa iikhabhinethi zealluminiyam ye-aerospace:
• Ukuchaneka kokulawula uxinzelelo ±3N
• Weld impazamo yokuma nkqo<0.05mm/m

III. Inguqulelo eDityanisiweyo yeModyuli yoLawulo lobuNgcali

1{

Inkqubo yokufumana umqondiso:

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Iimodeli eziphambili ze-algorithm:

Imodeli yoqikelelo lomgangatho we-Welding (ukuchaneka Inkulu kuno okanye ilingana ne-95%); I-algorithm yembuyekezo yokunxiba i-electrode (ukuchaneka kwembuyekezo ±0.5%)

2. IoT Edge Computing

• Ixesha lokwenyani-lokusetyenzwa kwedatha:
• Indawo nganye ye-weld yenza ngaphezulu kwedatha ye-200-dimensional feature; ulibaziseko lwekhompuyutha yendawo<1ms.​
• Ukusebenza okude kunye nenkqubo yokulondoloza:
• Ixesha lokwenyani{0}lokujongwa kwezixhobo ze-OEE (ukuchaneka ±0.1%); ukuzibona{2}}ukuxilongwa kweekhowudi ezingalunganga (ezigubungela ama-98% eentlobo ezingaqhelekanga).​

3. Ityala leSicelo soShishino

• I-Huawei 5G isiseko sokusebenzela i-welding workshop:
• Ireyithi yothungelwano lwezixhobo 100%.
• Umjikelo wokuphucula ipharamitha yenkqubo umfutshane ukusuka kwiiveki ezi-2 ukuya kwiiyure ezi-4.

IV. Iimbalasane zoYilo zeNkqubo yokuPholisa

1.Isixokelelwano sokuPholisa saManzi amaninzi{1}eSitishi

Iiparamitha zesakhiwo:

• Ukuhamba okupholileyo 5-10L/min (uhlengahlengiso olucwangcisiweyo); Ukuchaneka kokulawula ubushushu be-electrode ± 1 degree

Isiphumo solawulo lobushushu:

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2. Self{1}}Ukucoca iSakhiwo se-Electrode

• Uyilo lwe-electrode ejikelezayo (isantya sokujikeleza 0-30rpm adjustable); uburhabaxa bomphezulu bugcinwe kwiRa0.4μm (ukwandisa ubomi be-electrode ngamaxesha ama-3).

V. IModyuli yoKwandiswa kweSakhono

1. Inkqubo yoTshintsho oluKhawulezayo

• Uyilo lojongano olusemgangathweni (ixesha lokutshintsha<3 minutes); plug-and-play energy modules (supports 50-200kJ energy expansion).​

2. Iinkqubo ezininzi{1}}Ulwakhiwo oluFanayo

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3. Isicelo soShishino lweemoto

• Umgca wokuvelisa ibhetri yeBYD:
• Ixhasa utshintsho olukhawulezayo lweemodeli ezi-6 zebhetri
• Ixesha lelahleko lokutshintsha lincitshiswe ngama-85%

Ukuqukumbela

Ngoyilo lolwakhiwo olutsha olunje nge-capacitor matrix, indlela yoxinzelelo lwe-servo, kunye nemodyuli yolawulo olukrelekrele,i-capacitance discharge welderuqaphela i-welding ezinzileyo ye-12,000 yeemodyuli zebhetri ngosuku kwi-Tesla Shanghai Gigafactory, kunye nezinga lesiphako semveliso liye lancitshiswa ukuya kwi-0.02%. Ubume bayo bemodyuli bunciphisa ixesha lokubuyisela imali kwiinyanga ezisi-8, ukwandisa ukusebenza kakuhle kwemveliso nge-300% xa kuthelekiswa nezixhobo zemveli. Ngokudityaniswa{7} nzulu kobuchwephesha bedijithali kunye nolawulo olulungelelanisiweyo, isizukulwana esilandelayo{8}}i-capacitance discharge welderuya kuqonda ukuziphendukela kwemvelo okuzimeleyo kolwakhiwo kunye nenkqubo, ukuvula ixesha elitsha lokwenziwa ngobukrelekrele.

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