Intshayelelo
Iqhutywa kokubini ukuphuculwa kokusetyenziswa kunye nokuveliswa ngobuchule, ishishini lezixhobo zekhaya liqhuba inguqu ukusuka kwimveliso-enkulu ukuya kwimveliso{1} ekumgangatho ophezulu. Ukujongana neemfuno zokusetyenziswa kwezixhobo ezahlukeneyo ezifana nentsimbi engatyiwa, ialloyi yealuminium, kunye namashiti entsimbi,Medium Frequency Spot Welder, nolawulo lwayo oluchanekileyo ngokobuchwepheshe, ukusebenza kakuhle, kunye neempawu zokonga amandla-, iye yaba sisixhobo esingundoqo sabavelisi bezixhobo zasekhaya ukomeleza ukuthembeka kwemveliso kunye nokusebenza kakuhle kwemveliso. Eli nqaku lihlalutya ngokucwangcisiweyo umgaqo wokusebenza, iimeko zesicelo eziqhelekileyo, kunye nezalathiso zophuculo lwetekhnoloji yeendawo zokuwelda zamatye aphakathi, libonisa indlela abaxhobisa ngayo ukuphuculwa komgangatho kwimveliso yale mihla yesixhobo sasekhaya.
I. UkuPhumelela kweTekhnoloji kunye nokuZiqhelanisa noShishino lweziWelder zeNdawo eziPhakathi zeFrequency
IMedium Frequency Spot Welderithatha i-1-4kHz inverter technology, ifezekisa i-millisecond-level impendulo yangoku ngenkqubo yolawulo lwedijithali. Xa kuthelekiswa neziweldi ze-AC zemveli, ibonisa iingenelo ezine eziphambili kwimveliso yezixhobo zasekhaya:
- Uzinzo lweWelding Luphuculwe Ngapha kwe-50%:Imveliso ye-DC ephakathi isusa iqanda -lokuphazamiseka kokunqumla kwe-AC, okukhokelela kunikezelo lobushushu olufanayo. Kwiwelding 0.5mm aluminium sheets for evaporators efrijini, ukuguquguquka kwedayamitha ye-nugget kulawulwa ngaphakathi kwe-± 0.1mm, ukuphepha ukuqhekeka okuncinci-okubangelwa igalelo lobushushu elingalinganiyo ukusuka kwii-welders zendabuko.
- Iindleko zamandla zithotywe nge-30%-40%:Itekhnoloji ye-inverter ye-frequency ephakathi yonyusa amandla ukuya ngaphezulu kwe-0.93. Idatha elinganisiweyo ibonisa ukuba xa ukuwelda iinxalenye zentsimbi engenakutyiwa kwinkcazo efanayo, ukusetyenziswa kwamandla kweyunithi ye-medium frequency spot welders yi-38% ngaphantsi kwe-welders ye-AC, ukunciphisa kakhulu iindleko zemveliso kwiinkampani zombane.
- Ukuphumelela kwiMathiriyeli ye-Welding Complex: Izixhobo zokuwelda kwindawo ephakathizixhotyiswe ngoovimba bedatabase beparamitha obukrelekrele banokungqamanisa ngokuzenzekelayo iigophe zokuwelda kwizinto ezifanayo ezifana nobhedu-intsimbi kunye ne-aluminiyam{1}}intsimbi engaxutywanga. Umzekelo, kwi-magnetron welding yee-microwaves, bafikelela ngempumelelo uqhagamshelo oluthembekileyo phakathi kwe-0.3mm yobhedu{4}}amacwecwe entsimbi acwengisiweyo kunye namalungu obhedu asulungekileyo, anamandla ojongano afikelela kwi-210MPa.
- Ixesha lomjikelo weMveliso Linyuswe nge-25%:Imveliso eqhubekayo ye-DC ye-medium frequency welding ivumela ukuba i-single -ixesha le-welding licuthwe libe yi-8ms. Emva kokuba ishishini lomoya-lokupholisa lazise i-welders spot ephakathi, isantya somgca we-welding kwizibiyeli zeyunithi yangaphandle sinyuke ukusuka kwi-12 piece/minute ukuya kwi-15 piece/minute, ngokunyuka komthamo ngonyaka ngeeyunithi ezingama-200,000.
II. Iimeko zeSicelo esiQhelekileyo kwiMveliso yeziXhobo zaseKhaya
(A) Ukuchaneka kweCandelo lokwenziwa kweMpahla eziMhlophe
- Ukuwelda kweCompressor ye-Air Conditioner:Ukusebenzisa iteknoloji yokulawula uxinzelelo lwe-adaptivemedium frequency spot welders, xa i-welding 1.5mm igobolondo lentsimbi ye-galvanized, imbuyekezo yoxinzelelo oluguquguqukayo lwe-± 15% iphunyeziwe, iqinisekisa ukuxhathisa koxinzelelo lwe-compressor ihlangabezana nomgangatho woshishino we-4.2MPa.
- Ukwenziwa koMphunga wesikhenkcisi:Kwiimfuno ze-lap welding ye-0.3-0.8mm ye-aluminium fins, imedium frequency spot welder, ngokusebenzisa -imowudi ye-pulse welding, yonyusa izinga lokupasa ukusuka kwi-92% ukuya kwi-99.5% kumaqela amanqaku angama-600 we-weld, ukunciphisa kakhulu umngcipheko wokuvuza kwefriji.
- Ukwenziwa komatshini wokuhlamba amaGubu aNgaphakathi:Kwi-welding 430 yentsimbi engenastainless iimbambo zokuqinisa igubu, umsebenzi oqhubekayo wolawulo lwangoku.medium frequency spot welderngempumelelo yoyisa impembelelo yokuguquguquka kwezinto zokuxhathisa, ukuzinzisa amandla e-weld nugget tensile ngaphezu kwe-850N, ngaphandle kokuqhekeka emva kweemvavanyo ze-100,000 zokuphelelwa ngamanzi emzimbeni.
(B) UQhagamshelo lweCandelo elingundoqo kwiZixhobo zaseKittshi
- INdibano ye-Range Hood Impeller:Ukusebenzisa igophe elinyathelweyo langoku lokuwelda okuphakathi, ekudibaniseni i-0.8mm ebandayo yeshiti eliqengqelekayo kunye nengxenye ye-aluminium eyi-2mm, iqhekeza ibhotile yobugcisa apho ukuwelda kwendabuko kuvelisa ngokulula iziphene ze-porosity, ukulawula ukutenxa kwibhalansi eguqukayo ngaphakathi kwe-0.5g·mm.
- I-Rice Cooker yokuwelda imbiza yangaphakathi:Ngeengqayi ezininzi -ezihlanganisiweyo zentsimbi zangaphakathi (intsimbi engatyiwa-i-aluminiyam{2}}intsimbi engaxutywanga),medium frequency spot welder, ngokusasazwa kwamandla achanekileyo, kwandisa amandla e-interlayer bond ukuya kwi-18MPa kunye nokuphucula ukusebenza kakuhle kwe-thermal conductivity nge-30%.
- Ukulungiswa kwento yokufudumeza i-oveni:Isebenzisa ixesha elifutshane-ixesha eliphezulu{1}imowudi yangoku ye-medium frequency spot welder, idibanisa ngokuthembekileyo i-nickel{2}}iingcingo zokufudumeza ialloyi yechromium kunye nezibiyeli phakathi kwemizuzwana eyi-0.3, ngokuxhathisa uqhagamshelwano oluzinzile kwi-50μΩ±5%, iqinisekisa iiyure ezingama-2000 zokusebenza ngokuqhubekayo ngaphandle kokuqhubeka nokusebenza.
(C) Ukuveliswa ngobukrelekrele kweZixhobo zamaKhaya amaNcinane
- UFakelo lweThermostat yeketile yoMbane:I-medium frequency spot welder isebenza ngolungelelwaniso kunye nenkqubo yombono womatshini ukufezekisa i-welding echanekileyo ye-1.2mm ye-nickel -amaphepha obhedu acwecwe kunye ne-ceramic substrates, kunye ne-weld point diameter tolerance elawulwa ngaphakathi kwe-± 0.05mm kunye nokuchaneka kwempendulo yokulawula ubushushu ukufikelela ± 1 degree.
- Isicoci seMoto sokutywinwa kweZindlu:Kwindawo eqhubekayo ye-0.6mm ye-galvanized sheet sheets, i-medium frequency welding system, ngokusebenzisa i-algorithm yembuyekezo yokuqokelela ubushushu, iphelisa ukuthotywa kwezinto ezisisiseko ezibangelwa ukuwelda okuqhubekayo, kunye ne-airtightness yezindlu idlula uvavanyo loxinzelelo lwe-50kPa.
- Ukuwelda kwiBhaskithi yoMoya:Xa udibanisa i-indawo yokuwelda ye Φ1.2mm iingcingo zentsimbi estainless, i-medium frequency spot welder iphuhlisa i-electrode ekhethekileyo engqukuva, ifumana i-speed welding nge-0.2 imizuzwana/inqaku, kwaye inyusa umthwalo webhasikithi{4}ukuthwala amandla ukusuka kwi-8kg ukuya kwi-15kg.
III. Imikhomba-ndlela yoPhuculo lweTekhnoloji kunye nokuDalwa kweXabiso loShishino
(A) Imingeni yesicelo yangoku
- Ultra-IiMdingo eziNcinci zokuWelisa:Ireyithi yokupasa ngokuchaneka kwezixhobo ze-elektroniki ezingaphantsi kwe-0.1mm kufuneka inyuswe ukusuka kuma-95% ukuya kuma-99.9%.
- Iindleko zoPhuculo olukrelekrele:Ixabiso lezixhobo ezidityanisiweyo kunye nokuhlolwa kombono kunye neemodyuli ze-IoT yi-40% ephezulu kunomzekelo osisiseko.
Inkqubo yoMgangatho weBottleneck:Ugcino-lwazi lwepharamitha ye-Welding kwiindidi ezahlukeneyo zesixhobo azikayikha imigangatho yoshishino emanyeneyo.
(B) Iindlela zeTekhnoloji yokuQala
- Inkqubo yokuSebenza ye-AI:Phuhlisa inkqubo yokufunda enzulu{{0}esekelwe{1}}ezivelisela ipharamitha yenkqubo ye-medium frequency welding. Umzekelo, elinye ishishini, ngoqeqesho olukhulu lwedatha kumgangatho we-welding, lanciphisa umjikelo wokulungisa iparameter kuphuhliso lwemveliso entsha ukusuka kwiiyure ezingama-72 ukuya kwiiyure ezi-2.
- Uyilo lwesiXhobo seModyuli:Yazisa iqonga eliphakathi kwe-welding frequency evumela ukutshintshwa ngokukhawuleza kweentloko ze-welding kunye neemodyuli zamandla, okwenza ukuba izixhobo ezifanayo zihambelane noluhlu olupheleleyo lweemfuno zokucubungula ukusuka kwi-0.1mm iinxalenye ze-elektroniki ukuya kwii-3mm zesakhiwo.
- UbuChwephesha bokuVelisa okuHlaza:Hlaziya kwaye uphuhlise amanzi{0}}awapholisiweyo aphakathi amaza aguquguqulayo, anciphise ukunyuka kwamaqondo obushushu ngexesha lomsebenzi oqhubekayo ukusuka kuma-45 ukuya kuma-25 degrees, kunye nokwandisa ukusebenza kakuhle kwamandla ukuya kuma-94%.
Ukuqukumbela
Ngaphantsi kwendlela entsha yokusetyenziswa kwamakhaya ahlakaniphile kunye nezixhobo zempilo,Medium Frequency Spot weldersbaqhuba ukwenziwa kwezixhobo zombane zasekhaya ukuchaneka ngakumbi, ukusebenza kakuhle okuphezulu, kunye nokusebenzelana kakuhle kwendalo ngokuqhubekayo ngokusungula izinto ezintsha zobuchwepheshe. Idatha yemizi-mveliso ibonisa ukuba ubungakanani bemarike yesixhobo sokuwelda indawo esiphakathi sezixhobo zasekhaya singaphezulu kwe-2.5 yeebhiliyoni zee-CNY ngo-2023, kwaye kulindeleke ukuba sigcine iqondo lokukhula elihlanganisiweyo lonyaka elingaphezulu kwe-12% kule minyaka mihlanu izayo. Kumashishini okwenziwa kwezixhobo zasekhaya, ukulawula impumelelo yetekhnoloji ye-medium frequency welding kwiindawo ezinjengokudibanisa imathiriyeli engafaniyo kunye ne-micro{5}}ukusetyenzwa ngokuchanekileyo ayingomlinganiselo ongundoqo wokomeleza ukukhuphisana kwemveliso kodwa ikwayi-pivot ebalulekileyo yokuphumeza inguqu kwimveliso ekrelekrele. Ngokudityaniswa okunzulu kwe-Intanethi ye-5G + ye-Industrial, i-welders ye-medium frequency spot welders imiselwe ukuba idlale indima ephambili kwinguqu yedijithali yoshishino lwezixhobo zasekhaya.
