Intshayelelo
Ngophuhliso olukhawulezayo lwemoto entsha yamandla kunye namashishini okugcina amandla ebhetri, uqhagamshelo oluguquguqukayo, njengamacandelo aphambili okuqhuba ngaphakathi kweepakethi zebhetri, unomgangatho we-welding ochaphazela ngokuthe ngqo ukusebenza kwemveliso kunye nokhuseleko. Ipolymeriiwelder zokusasazaziye zaba sisixhobo esingundoqo sokusombulula imingeni ye-welding kunxibelelwano oluguquguqukayo lwebhetri yamandla ngenxa yesakhono sazo esisebenzayo nesichanekileyo. Eli nqaku lihlalutya izibonelelo zabo zobugcisa kunye nexabiso loshishino ngeemeko eziphathekayo.
I. Amanqaku eentlungu zeShishini kunye nokuPhumelela kweTekhnoloji
- Uqhagamshelo lwebhetri yamandla amatsha lusebenzisa iibhasi zobhedu okanye imathiriyeli yefoyile yealuminiyam. Iindlela zokuwelda zemveli (ezifana ne-TIG welding, i-resistance welding) zihlala zijongana nezi ngxaki zilandelayo:
- Iziphene ze-Welding: Ubushushu obuphezulu bubangela ngokulula i-oxidation yezinto, i-weld point cracking, echaphazela ukuqhuba kunye namandla okwakhiwa;
- Ukusebenza kakuhle: Imisebenzi yezandla inamazinga aphezulu eempazamo, okwenza kube nzima ukuhlangabezana neemfuno zemveliso yobuninzi;
- Ukungahambi kakuhle kwezinto eziphathekayo: I-Welding dissimilar metals (ezifana nobhedu kunye ne-aluminiyam) ivelisa ngokulula i-brittle compounds, ukunciphisa ukuthembeka.
- Iiwelda zosasazo lwepolymer zenza ukuba kudityaniswe iatom phakathi kojongano lwemathiriyeli ngobushushu obuphezulu kunye noxinzelelo, ukufikelela okuqinileyo -kumanyano lwesinyithi lwelizwe. Xa kuthelekiswa neenkqubo zemveli, azifuni ukunyibilika kwezinto, zithintela i-oxidation kunye neengxaki zokutshiza, ngelixa zixhasa ukuwelda okuzinzileyo kwezinto ezingafaniyo ezifana nobhedu{2}}ubhedu kunye ne-aluminiyam{3}}nickel.
II. Uhlalutyo Lwemeko Yesicelo Esisebenzayo
- Ityala 1: iAluminium{1}}Nickel Flexible Connection Welding
- Ishishini elitsha lebhetri lamandla elifunekayo ukuwelda uqhagamshelo olubhetyebhetye olwenziwe ziintsimbi ze-aluminiyam kunye namaphepha esinikeli. Ngenxa yomahluko omkhulu kwi-coefficients yokwandisa phakathi kwe-aluminiyam kunye ne-nickel, i-welding yendabuko yavelisa ngokulula iintanda. Ngokuzisa i-polymer diffusion welders, kusetyenziswa uyilo oluphakathi kunye ne-graphite mold clamping itekhnoloji, bafezekise ngempumelelo:
- Zero -i-spatter welding: Akukho maleko e-oxide kwi-interface, amandla e-welding ande nge-30%;
- Imveliso esebenzayo: Isixhobo esisodwa sigqibe i-welds ye-320 ngeyure, kunye nesantya sesivuno sifikelela kwi-99.5%.
- Ityala le-2: I-Copper Busbar i-Flexible Connection i-Automated Production
- "I-Flexible Copper Busbar Automatic Cutting and Welding Machine" eyasungulwa nguWuxi HAIFEI idibanisa yonke inkqubo yokutya, ukusika, kunye ne-welding, ukuphumeza:
- I-automation epheleleyo: Umntu we-1 unokusebenzisa iiyunithi ze-2-3 zezixhobo, ukusebenza kakuhle kwanda amaxesha angama-4 xa kuthelekiswa nemisebenzi yezandla zendabuko;
- Ulawulo oluchanekileyo: Lungisa ubushushu (± 10 degree) kunye noxinzelelo (80kN) ngenkqubo ye-PLC ukuqinisekisa ukuhambelana kwe-welding.
III. Izinto eziluncedo kwezobuGcisa kunye neXabiso loShishino
- Ukuguquguquka kwezinto ezinamandla: Ixhasa i-welding yeetsimbi ezahlukeneyo ezifana nobhedu, i-aluminium, kunye ne-nickel, ngokukodwa ifanelekileyo kwiimfuno zokudibanisa izinto ezingafaniyo kwiibhetri zamandla amatsha.
- Ukusebenza okuphezulu kunye nokugcinwa kwamandla: Ixesha le-Welding lifutshane ukuya kumasekhondi angama-30-60, ukusetyenziswa kwamandla kuncitshiswe ngama-20% xa kuthelekiswa neenkqubo zendabuko.
- Umgangatho ozinzileyo: Amandla okuqina okudibeneyo afikelela ngaphezulu kwe-90% yezinto ezisisiseko, ukudlula uvavanyo lokuvuza kwe-helium kunye nesantya sokuvuza.<0.02%.
- Ukulungiswa kweendleko: Ukunciphisa ukusebenza kwakhona kunye nokulahlekelwa kwezinto eziphathekayo, iindleko ezibanzi zonyaka zehle nge-15% -25%.
IV. Amathemba ekamva
- Ngokunyuka kwemfuno yokukhanya kunye nokuhanjiswa okuphezulu kwishishini elitsha lamandla, iimeko zokusetyenziswa kwe-polymer diffusion welders ziya kwanda ngakumbi. Ngokomzekelo, kwiinkalo ezifana ne-photovoltaic components kunye neenkqubo zokugcina amandla, ukuchaneka kwazo okuphezulu kunye neempawu zokusetyenziswa kwamandla aphantsi kuya kuba ngundoqo ekuphuculeni iteknoloji. Amashishini anokusabela ngokuguquguqukayo kwiimfuno zokuwelda zendibaniselwano yemathiriyeli eyahlukeneyo ngezixhobo ezilungiselelwe (ezifana nokongeza iileya eziphakathi, ukulungiswa kweemodyuli), ukuthatha amathuba emarike.
- Ipolymeriiwelder zokusasazaAyisiyonto nje iteknoloji entsha yamandla ebhetri ebhetyebhetye yoqhagamshelo welding kodwa sisixhobo esingundoqo sokukhuthaza ukuthotywa kweendleko zoshishino kunye nokuphucula ukusebenza kakuhle. Ngokhetho lwesayensi kunye nokuphucula inkqubo, amashishini anokufikelela kwimpumelelo ebanzi kumgangatho we-welding, ukusebenza kakuhle, kunye neendleko, ukufaka umfutho omtsha kwimveliso ehlakaniphile.
