Kumacandelo emveliso{0}ephezulu anje ngezixhobo zemoto kunye neetreyi zebhetri zamandla amatsha, umzuzwana ngamnye wexesha lokuphumla lemveliso liguqulela ngqo kwingeniso elahlekileyo. Indawo yokusebenzela ye-welding ephezulu{2}}esebenza kakuhle inokugqiba ngaphezulu kwe-15,000 ye-welds ezikumgangatho ophezulu{5} ngosuku, ivelisa ixabiso lemveliso yonyaka elidlula ngokulula amashumi ezigidi ze-RMB.
Ngaphakathi kwishishini, olu hlobo lwezixhobo luhlala luchazwa njenge "injini yenzuzo efihliweyo." Isebenza ngokuzolileyo emgangathweni wefektri, kodwa ngokuqhubekayo ihambisa imali ngexesha lokuphumla elingacwangciswanga, kufutshane{1}}nokusebenza kwakhona, kunye nosetyenziso lwamandla oluphantsi kakhulu.
Ngokuqhuba{0}}uhlalutyo olunzulu lwenzuzo{1}}yemigca yemveliso eqhutywayo kubavelisi abaphambili, iHaifei Intelligent Equipment ichonge ubunakho obune obuchaza i{2}}indawo yokusebenzela yokuwelding ephezulu ngokwenene. Ezi ayizonkcukacha zobuchule kuphela, kodwa izisombululo ezijoliswe kwimingeni engundoqo yokwenziwa kwemveliso kwixesha eliphantsi{4} lomda.
Umzi-mveliso-uKuthembakala kweBanga: Ukuvula iNyaniso eyi-24/7 eqhubekayo yokuSebenza
Kubavelisi abalandela i-throughput ephezulu, ukusilela kwesixhobo kubonisa elona xabiso liphezulu lifihliweyo. Iinkqubo ze-welding eziqhelekileyo zifumana ukungaphumeleli ezimbini ukuya kwezintathu ngenyanga. Ngokwahlukileyo, izitishi zokusebenza ze-welding ye-Haifei zamkela ishishini lokwenyani-lobunjineli bebakala, lifumana iMean Time phakathi kweFailures ngaphezulu kweeyure ezingama-5,000.
Ulungelelwaniso oluPhambili kunye neeNzuzo eziSebenzayo
| Uqwalaselo olungundoqo | Inzuzo yobuGcisa | Okwenyani{0}uNcedo lweHlabathi | |
| 1 | Iimodyuli -zebakala IGBT | Itekhnoloji ephezulu-ye-inverter yamaxesha amaninzi iqinisekisa ulawulo lwangoku oluchanekileyo kunye nokuchasana okuqinileyo nokuphazamiseka kombane | Iyanciphisa i-weld spatter ebangelwa ukuguquguquka kwangoku kwaye yandisa kakhulu ubomi benkonzo ye-electrode |
| 2 | Inkqubo yokupholisa amanzi-emibini kwisekethi | Ukupholisa okuzimeleyo kwi-transformer kunye nee-electrode kuqinisekisa ukuzinza kwe-thermal ngexesha eliqhubekayo-lomsebenzi wangoku | Ixhasa imveliso yeentsuku ezingama-365{1}eziphezulu kwaye inqanda ixesha lokuphumla elingacwangciswanga ngenxa yobushushu obugqithisileyo. |
| 3 | Uyilo lonikezelo lombane olungafunekiyo | Amandla okugcina amacandelo olawulo olubalulekileyo athintela ukulahleka kweprogram okubangelwa ukungazinzi kwegridi | Ingqinwe ngumboneleli weNqanaba loku-1: ziiyure ezisi-8 kuphela zolungiso olucwangcisiweyo ngonyaka, kunye -nokusebenza okukhawulezileyo unyaka wonke. |
I-Dynamic Valiwe{0}}Ulawulo lweLoop: Ukuphelisa iLahleko eFihliweyo kunye nokusondela kwiZero Rework
Kwiinkqubo zemveli zentelekelelo yokuwelda, amazinga okusebenza kwakhona ahlala ephakathi kwe-5% kunye ne-8%. Ngokoqikelelo lweshishini, iindleko zokuphinda kusetyenzwe ngokutsha indawo enye ikholisa ukuba ngaphezulu kokuphindwe kathathu kunexabiso le-weld eqhelekileyo{3}umthombo osoloko ungahoywa wokhukuliseko lwenzuzo.
Izitishi zokusebenzela zaseHaifei zidibanisa ukuxhathisa okuguquguqukayo okuvaliweyo -inkqubo yokulawula iluphu edityaniswe nobuchwepheshe bembuyekezo eguqukayo. Inkqubo ngokuqhubekayo ibeka iliso kwinguqu yokumelana nayo yonke inkqubo ye-welding kwaye ilungelelanisa ngokuzenzekelayo ngoku ngokusekwe kwiimodeli ezichazwe ngaphambili. Oku "ixesha{3}lokuqala{4}}lokuqala" ukukwazi kuzinzisa amazinga okwamkelwa kweweld ngaphezulu kwama-99.7%.
Ukongeza, inkqubo ixhasa ukudityaniswa komthungo kunye namaqonga e-MES efektri. Idatha ye-welding ebalulekileyo -kuquka yangoku, amandla, kunye nokufuduka kwindawo nganye ye-weld{2}}iyalandeleka ngokupheleleyo, ihlangabezana neemfuneko ezingqongqo zomgangatho woxwebhu lweshishini elitsha lemoto yamandla.
I-Ultra-Imijikelo yeMveliso eKhawulezayo: Ulungelelwaniso olungenamthungo kwaye akukho xesha lokuphumla libonakalayo
Kwimigca yokuvelisa ngokuzenzekelayo, ixesha lokujikeleza lichaza umda ophezulu womthamo wemveliso. Ngokulungisa iindlela ezishukumayo zerobhothi kunye nolandelelwano lwe-welding, i-Haifei projection welding workstations ifezekisa amaxesha omjikelezo opheleleyo Ngaphantsi okanye alingana ne-3.2 imizuzwana ngenxalenye.
- Intsebenziswano yerobhothi:Ingqiqo "ye-weld-kunye{1}}nokuhambisa" ingqamanisa ukubamba kunye nezenzo ze-welding, isusa ixesha lokulinda elingasebenziyo elibonwa kwiinkqubo eziqhelekileyo.
- Uqhubekeko lwezikhululo ezininzi -ezinxuseneyo:I-Spot welding kunye ne-projection welding inokugqitywa ngaphakathi kwendawo yokusebenza enye, ukunciphisa ukuhanjiswa kwezinto phakathi koomatshini abahlukeneyo.
- Inkqubo yokutyisa ekrelekrele:{0}}Iindlela zokubeka ezichanekileyo ziqinisekisa ulungelelwaniso oluphakathi kwesantya sokutyisa kunye nokuchaneka kokubeka phambi kwewelding.
Emva kokwazisa esi sitshixo, umgca wemveliso wesibiyeli sebhetri uchaze ukonyuka kwe-40% kwimveliso enye-ngaphandle kokwandisa indawo yasefektri okanye ukongeza izixhobo ezitsha{3}ukuphucula ngokubonakalayo ukusetyenziswa kwee-asethi.
Iindleko zoMjikelo woBomi oLungileyo: Uyilo lweModyuli olukhusela ixesha elide-iMida yeXesha
Abavelisi abaninzi bajonga kakhulu kwixabiso lokuthenga isixhobo ngelixa bejonge iindleko zokulondolozwa kwexesha elide-. Nangona izixhobo ezisuka kumazwe angaphandle zihlala zizisa ukusebenza okuzinzileyo, iindleko zonyaka zolondolozo zinokugqitha kwi-RMB 150,000, kunye{4}}nenxalenye yokukhokela eyongezelelweyo ukuya kwiiveki ezininzi.
I-Haifei ibambelela kwifilosofi yoyilo lwemodyuli, inciphisa utyalo-mali lokuqala ngelixa isenza lula{0}}ugcino lwexesha elide.
- Inkxaso yeendawo ezisecaleni:Ngamaziko eenkonzo asibhozo kwilizwe lonke, iindawo ezisetyenziswa ngokuqhelekileyo zinokuhanjiswa kwiiyure ezingama-48, zicutha iindleko zizonke zokulondolozwa ngaphezulu kwe-50% xa kuthelekiswa neempawu ezivela kumazwe angaphandle.
- Amandla akrelekrele{0}}iimpawu zokugcina:Yakhelwe-ngeendlela zokulinda ezikrelekrele ngokuzenzekelayo inciphisa ukusetyenziswa kwamandla ngamaxesha angasebenziyo, yonga ngaphezulu kwe-10,000 kWh kumatshini ngamnye ngonyaka.
- Ubunakho bokuqikelela ugcino:Icandelo lokujongwa kobomi libonelela ngezilumkiso zakwangoko malunga neendawo ezigugileyo, ukuguqula ugcino ukusuka kwingxaki esebenzayo ukuya kwinkonzo ecwangcisiweyo.
Ukuqukumbela
Njengoko imveliso ingena kwixesha lemida eyandayo, inzuzo ezinzileyo ayisaphumi kukhuphiswano lwamaxabiso, kodwa isuka kunikezelo oluzinzileyo kunye nokusebenza ngokugqithisileyo. Elona xabiso lokwenyani-lomgangatho ophezulu wendawo yokusebenzela ye-welding ayixhomekekanga kwixabiso layo lokuthenga, kodwa kumawaka eewelds ezongezelelweyo eziqinisekisiweyo ivelisa yonke imihla{2}}kwaye kwiyunithi nganye yokusebenza ngokutsha kunye neendleko zamandla iyayiphelisa.
