Intshayelelo
Njengesixhobo sokuwelda esisebenzayo,i-capacitance discharge oomatshini bokuweldazisetyenziswa kakhulu ekwenzeni ibhetri, ukusetyenzwa kwecandelo lombane, kunye neminye imimandla. Inkqubo yabo ye-welding yahlulwe yaba ngamanqanaba amaninzi abalulekileyo, kunye nenqanaba ngalinye elichaphazela ngokuthe ngqo umgangatho we-welding kunye nokusebenza kakuhle. Ukuqonda iimpawu kunye nezinto eziyimfuneko zokusebenza kwezi zigaba ngundoqo ekuphuculeni ukusebenza kakuhle kwemveliso kunye nesantya semveliso.
I. Phambi{1}}noxinzelelo lwenqanaba: UQhagamshelwano oluZinzileyo, Ukuthintela iSpatter
- Inqanaba langaphambili {{0}loxinzelelo linyathelo lokuqala kwi-capacitance discharge welding, libhekiselele kwixesha elifunekayo ukuze i-electrodes icinezele i-workpieces kwaye ifake uxinzelelo oluzinzileyo. Umsebenzi ophambili weli nqanaba kukuqinisekisa uqhagamshelwano oluqinileyo phakathi kwe-electrode kunye ne-workpieces, ukunciphisa ukuxhathisa ukudibanisa, kunye nokuphepha ukutshiza okanye ukuchithwa okubangelwa uxinzelelo olungonelanga.
- Useto lweParameter: Phambi{0}}ixesha loxinzelelo lifuna uhlengahlengiso ngokwe-electrode stroke kunye nobukhulu bomsebenzi. Ukuba ixesha lifutshane kakhulu, i-electrodes inokuphuma emoyeni, ibangele i-welding yobuxoki; ukuba ixesha elide, ukusebenza kakuhle kwemveliso kuya kuncipha.
- Izilumkiso: Jonga rhoqo iimeko zokunxiba i-electrode ukuqinisekisa ukuhanjiswa koxinzelelo olufanayo.
II. Inqanaba loxinzelelo: Ukukhutshwa okuchanekileyo, i-Melding Weld Points
- Inqanaba loxinzelelo liyikhonkco eliphambili kwi-capacitance discharge welding, ebhekiselele kwixesha le-electrode eliqhubekayo lifaka uxinzelelo ngexesha lokukhutshwa. Eli nqanaba livelisa amaqondo obushushu aphezulu ngephanyazo eliphezulu langoku, ukunyibilika kwamanqaku oqhagamshelwano anyibilikayo ukwenza i-weld nuggets.
- Ulawulo lwamandla: Ixesha loxinzelelo lingqamanisa kunye nexesha lokukhutshwa, elifuna uhlengahlengiso lwangoku lwangoku olusekwe kwizinto zokusebenza kunye nobukhulu. Umzekelo, imathiriyeli ebhityileyo (efana ne-0.1mm yefoyile yobhedu) ifuna ixesha elifutshane-elisezantsi langoku, ngelixa iipleyiti ezishinyeneyo zifuna ixesha elide kunye namandla aphezulu.
- Indima ephambili: Uxinzelelo kunye nokuhambelana kwangoku kweli nqanaba limisela ukuqina kwe-weld, okudinga ukuphepha ukuthungatha ubuxoki ukusuka kuxinzelelo olungonelanga okanye i-workpiece deformation evela kuxinzelelo olugqithisileyo.
III. Inqanaba loLondolozo loxinzelelo: Ukupholisa iCrystallization, ukuthintela iziphene
- Inqanaba lokugcinwa koxinzelelo yinkqubo apho ii-electrode ziqhubeka zisebenzisa uxinzelelo emva kokuphela kwe-welding de intsimbi etyhidiweyo iphole kwaye ikhazimle. Injongo ephambili yale nqanaba kukuphelisa i-pores yangaphakathi, i-shrinkage porosity, kunye nezinye iziphene kwi-welds ngoxinzelelo oluqhubekayo, ukuphucula amandla e-weld.
- Ukusetwa kweXesha: Ixesha lokugcinwa koxinzelelo ngokuqhelekileyo yi-0.1-2.5 imizuzwana (kuxhomekeke kubukhulu be-workpiece), efuna ukuqinisekisa ukuqina okupheleleyo kwe-nugget ngaphambi kokukhululwa koxinzelelo.
- Izinto eziBalulekileyo zokuSebenza: Ukuba ixesha lokugcinwa koxinzelelo alunelanga, ii-welds zixhomekeke ekuqhekekeni; ukuba inde kakhulu, isingqisho semveliso sinokuchaphazeleka.
IV. I-Welding Stage: Ulungelelwaniso oluBanzi, Ukuqinisekisa ukuzinza
- Inqanaba lewelding alikho ngokuzimeleyo kodwa liyimbonakaliso ebanzi{0}}yoxinzelelo, uxinzelelo, kunye nenqanaba logcino loxinzelelo. Umphumo we-welding we-capacitance discharge welding machine uxhomekeke kwintsebenziswano elungelelanisiweyo phakathi kwazo zonke izigaba. Umzekelo, ukuzinza koxinzelelo kwi-pre{3}inqanaba loxinzelelo luchaphazela ngokuthe ngqo ukukhupha ukusebenza kwinqanaba loxinzelelo, ngelixa isiphumo sokupholisa kwinqanaba lokugcinwa koxinzelelo luxhomekeke kwizicwangciso zeparameter ukusuka kumanqanaba amabini angaphambili.
- Iingcebiso zokuSebenza: Ngokulungelelanisa iiparameters ezifana ne-electrode stroke, i-gear yangoku, kunye nemithombo yoxinzelelo, izisombululo ze-welding ezenziwe ngokwezifiso zeendawo zokusebenza ezahlukeneyo zinokufezekiswa.
Ukuqukumbela
Inkqubo ye-welding ye-capacitance discharge machine welding inokwahlulwa ibe ngamanqanaba amane: pre{0}}uxinzelelo, uxinzelelo, ukugcinwa koxinzelelo, kunye ne-welding, kunye nenqanaba ngalinye lifuna ulawulo olungqongqo lweparameter. Ukusebenza kwezenzululwazi akunakuphucula kuphela umgangatho we-welding kodwa nokwandisa ubomi bezixhobo kunye nokunciphisa ukusetyenziswa kwamandla. Kucetyiswa ukuba amashishini aseke iinkqubo zokusebenza ezisemgangathweni ezisekelwe kwiimfuno zokwenyani kwaye rhoqo aqeqeshe abaqhubi ukuba basebenzise ngokupheleleyo ukusebenza ngokufanelekileyoi-capacitance discharge oomatshini bokuwelda
