Indlela yokuthintela umonakalo woMsebenzi kwi-Ultrasonic Metal Welding?

ultrasonic metal welding machineisetyenziswa kakhulu kubhedu, ialuminiyam, imicu yenickel, iitheminali, iintambo zocingo, iithebhu zebhetri, iibhasi, kunye nezinye izixhobo zokujoyina isinyithi. Isebenzisa-ukungcangcazela komatshini okuphezulu kunye noxinzelelo lwewelding ukwenza ukukhuhlana, ukuguqulwa kweplastiki, kunye nokuhlangana kweatom kumdibaniso wesinyithi.

Ngokungafaniyo ne-fusion welding, i-ultrasonic metal welding ikholisa ukuba yinkqubo eqinileyo-yelizwe yokudibanisa. Isinyithi akufuneki ukuba sinyibilike ngokupheleleyo, ngoko ke ubushushu{2}}indawo echaphazelekayo incinci. Oku kuyenza ilungele ukuchaneka kwe-elektroniki, iibhetri zamandla amatsha, iintambo zeentambo zemoto, kunye nezihlanganisi zombane apho ukuhanjiswa kombane, ukuzinza komda, kunye nomgangatho womphezulu ubalulekile.

Nangona kunjalo, i-deformation ye-workpiece kunye nomonakalo womphezulu kusengenzeka ngexesha lemveliso. Ezinye iiwelds zinokuhlangabezana neemfuno zamandla, kodwa inxalenye ingabonisa amanqaku anzulu, imibimbi, iintanda, ukuncipha, okanye ukuwohloka komda. Oku kuxhaphake ngakumbi xa udityaniswa amashiti obhedu acekethekileyo, iifoyile zealuminiyam, iithebhu zebhetri ezininzi, i-nickel{2}}izahlulo ezicwangcisiweyo, kunye neetheminali ezincinci.

Ukulawula umonakalo we-workpiece ayingombandela nje wokunciphisa amandla e-welding. Ifuna ulawulo olufanelekileyo lwemeko yezinto eziphathekayo, uyilo lwephondo, inkxaso ye-fixture, i-welding parameters, ukusebenza, kunye nenkqubo yokuhlola.

I-ultrasonic metal welding idlulisela amandla okungcangcazela koomatshini kwindawo yoqhagamshelwano ngexesha elifutshane kakhulu. Ukuba amandla, uxinzelelo, okanye inkxaso ayilawulwa kakuhle, i-workpiece inokunyanzeliswa ekuhlaleni, ikrwelwe, ikrazulwe, okanye ijijwe.

1.Izinto eziphathekayo

Iintsimbi ezahlukeneyo ziphendula ngokwahlukileyo kwi-vibration ye-ultrasonic. Ubhedu, i-aluminiyam, kunye ne-nickel ziqhele ukudityaniswa kusetyenziswa i-ultrasonic metal welding, kodwa ubunzima bazo, i-ductility, ubukhulu, kunye nemeko yomphezulu iyahluka kakhulu.

Iimathiriyeli ezibhityileyo nezithambileyo zinokubonisa ukujongwa okanye ukugoba phantsi koxinzelelo kunye nokungcangcazela. Izixhobo ezilukhuni zinokufuna amandla amaninzi e-welding, kodwa amandla amaninzi anokubangela ukuqhekeka, ukuguqulwa komphetho, okanye amanqaku amaninzi eempondo.

Kwi-welding yethebhu yebhetri, umzekelo, i-aluminium foil, i-copper foil, kunye ne-multilayer foil stacks zihlala zincinci kakhulu. Inkqubo ye-welding kufuneka idale ukudibanisa okuqinileyo phakathi kweengqimba ngaphandle kokukrazula umaleko ongaphezulu okanye ukushiya amanqaku amazinyo amaninzi.

2.Ungcoliseko loMphezulu okanye i-Oxidation

Ukuwelda kweUltrasonic kuxhomekeke kwintsimbi esebenzayo-uku{1}}kuqhagamshelwano lwentsimbi. Ioyile, uthuli, umaleko weoksidi, iintsalela, okanye iplating engalinganiyo inokunciphisa ukuhanjiswa kwamandla kwi-welding interface.

Xa umphezulu ungacocekanga, abaqhubi banokuzama ukwandisa i-amplitude, uxinzelelo, okanye ixesha le-welding ukuphucula amandla e-weld. Oku kudla ngokuyenza ibe mandundu le ngxaki. Ungcoliseko luhlala luhleli, ngelixa i-workpiece ifumana uxinzelelo olongezelelekileyo ngoomatshini kwaye iba lula ukuba igqwetheke.

Kwiindawo zobhedu kunye ne-aluminium, ukucocwa kwendawo kunye nokulawulwa kwezinto ezingenayo kubaluleke kakhulu. Umgangatho ozinzileyo womphezulu wenza inkqubo ye-welding ibe lula ukuyilawula kwaye inciphisa umngcipheko womonakalo wenxalenye.

3.I-Poor Horn{1}}ukuya{2}}iSahlulo sokuTshisana

Uphondo lwe-welding luyinxalenye ephambili ekugqithiseni amandla. Ubungakanani bayo, ipateni yezinyo, indawo yoqhagamshelwano, ubunzima bezinto eziphathekayo, kunye nemeko yokugqoka zonke zichaphazela uxinzelelo olusetyenzisiweyo kwi-workpiece.

Ukuba amazinyo empondo abukhali kakhulu okanye anzulu kakhulu, uxinzelelo luba nzulu kwaye lunokushiya amanqaku anzulu okanye agqobhoze izinto ezibhityileyo. Ukuba iphondo linxitywe ngendlela engalinganiyo, amandla asenokugxila kwelinye icala, abangele ukuwelda kakubi kwenye indawo kwaye ngaphezulu{1}}kucinezeleke kwenye.

Kumaphepha amancinci, iifoyile, iitheminali ezininzi, kunye neengxenye ezichanekileyo zokuqhuba, uphondo akufanele "lubambe" kuphela izinto. Kufuneka kwakhona ilinganise amandla e-weld, inkangeleko, ukunciphisa ubukhulu, kunye nokusebenza kombane.

4.Iiparamitha ze-Welding ezingalunganga

Iiparamitha eziphambili ze-ultrasonic metal welding zibandakanya i-amplitude, uxinzelelo lwe-welding, ixesha le-welding, amandla e-welding, uxinzelelo lwe-trigger, kunye nexesha lokubamba.

Ukuba i-amplitude iphezulu kakhulu, i-friction kunye ne-deformation yeplastiki iba yinto egqithisileyo, enokuthi ibe yincinci okanye yonakalise umphezulu. Ukuba uxinzelelo luphezulu kakhulu, amazinyo ephondo angacinezela ngokunzulu kakhulu kwindawo. Ukuba ixesha le-welding lide kakhulu, igalelo eliqhubekayo lamandla linokubangela ukugqithiswa, ukulwa, okanye ukulimala komphetho.

Ezi parameters zisebenzisana enye kwenye. Umzekelo, ukwandisa i-amplitude kunokunciphisa ixesha elifunekayo ukufikelela kumandla ekujoliswe kuwo. Ukunyusa uxinzelelo kunokutshintsha ixesha le-weld kunye nobuninzi bezinto eziphathekayo. Ngesi sizathu, iiparamitha kufuneka zihlengahlengiswe njengenkqubo yefestile, hayi njengezicwangciso ezahlukeneyo.

5.Inkxaso yoLungiso olunganelanga

Iingxaki ezininzi ze-deformation zibangelwa yinkxaso ye-fixture engalunganga kunokuba i-welding energy yodwa. Ngexesha le-welding, i-workpiece ibanjwe phakathi kophondo kunye ne-anvil ngelixa ifumana uxinzelelo kunye nokungcangcazela.

Ukuba inkxaso ye-anvil incinci kakhulu, indawo ekubekwe kuyo ayichanekanga, amandla okubamba ayalingana, okanye inxalenye ayixhaswanga ngokuyinxenye, indawo ejikeleze i-weld inokugoba, ukudilika, okanye i-shift.

Kwiitheminali ezimile, iindawo ezigoqiweyo, izitaki ezicekethekileyo, kunye nezixhobo zokubopha ucingo olude, isixhobo kufuneka sixhase indawo yeweld ngokulinganayo kwaye ithintele intshukumo ngexesha lokuwelda.

Umonakalo we-Workpiece unokuchongwa ngokubonakala, imilinganiselo, ukusebenza koomatshini, kunye nokuhambelana kwe-weld.

1.I-Deep Surface Induction

Umphezulu odityanisiweyo ubonisa iimpawu ezinzima zamazinyo, ukubhitya, ukukrazuka komphezulu, okanye ukugqobhozwa kwendawo. Oku kuxhaphakile xa udityaniswa amashiti obhedu abhityileyo, amaphepha ealuminiyam, iifoyile ezininzi, okanye iindawo ezicwengiwe zenickel. Ngokuqhelekileyo inxulumene noxinzelelo olugqithisileyo, amazinyo abukhali, i-amplitude ephezulu, okanye ixesha elide le-welding.

2.Warping okanye Edge Deformation

Emva kwe-welding, inxalenye ayisekho tyaba. Umphetho unokuphakamisa, ukugoba, okanye ubonise amaza omaza{1}okumila kufutshane nendawo ye weld. Oku kwenzeka rhoqo xa inkxaso ye-fixture ibuthathaka, izinto eziphathekayo zincinci kakhulu, amandla e-welding aphezulu kakhulu, okanye inxalenye ikhutshwe ngaphambi kokuba i-weld izinze.

3.Ukuqhekeka okanye ukukrazula kwi-Weld

Ukuba izinto eziphathekayo zine-ductility elinganiselwe okanye amandla agxininiswe kwindawo encinci, iintanda ezincinci zingabonakala zijikeleze umda we-weld. Ubhedu oluqinileyo, izinto ezicandiweyo, kunye neenxalenye ezinomahluko omkhulu wokuqina kunokwenzeka ukuba ziqhekeke.

4.Amandla eWeld angazinzanga

Ngamanye amaxesha inxalenye ibonakala yamkelekile, kodwa iimvavanyo zokutsala, iimvavanyo ze-peel, okanye iimvavanyo zokuxhathisa zibonisa iziphumo ezingazinzanga. Oku kunokubonisa ukuhanjiswa kwamandla angalinganiyo, ukungcoliseka komphezulu, ukuma okungekuhle, okanye ukukhutshwa komatshini okungazinzanga.

Ukulungiselela kakuhle linyathelo lokuqala lokulawula umonakalo weworkpiece. Uninzi lweziphene ze-welding zibangelwa ngaphambi kokuba umjikelo we-welding wangempela uqale.

1.Hlola iMathiriyeli, ukutyeba, kunye noMgangatho woMphezulu

Phambi kokuveliswa kobuninzi, qinisekisa ibakala lemathiriyeli, uluhlu lobuninzi, ukuqina, uhlobo lokucoca, kunye nokucoceka komphezulu. Kwimidibaniso yobhedu-ye-aluminiyam, i-nickel strip welding, ukuwelda ithebhu yebhetri, kunye neziqhagamshelo zombane, imathiriyeli engenayo kufuneka ikhangelwe i-oxidation, i-oyile, i-burrs, ukugotywa, ukugoba, kunye nokwahluka kobukhulu.

Ukuba umphezulu uneoli ekhaphukhaphu okanye i-oxidation, yicocise phambi kwe-welding. Amacandelo anokugoba okunzulu, imibimbi, ukuqhekeka, okanye ukonakala komphetho akufanele adityaniswe ngokuthe ngqo, kuba kunokukhokelela kwi-welds engazinzanga okanye kwi-deformation yesibini.

2.Sebenzisa uphondo olufanelekileyo kunye ne-Anvil

Uphondo aluyonxalenye yendalo yonke. Kwi-ultrasonic metal welding, uyilo lophondo luchaphazela ngokuthe ngqo umgangatho we-weld kunye nembonakalo yomsebenzi.

Indawo yoqhagamshelwano kufuneka ihambelane nendawo ye-weld. Ukuba incinci kakhulu, uxinzelelo luba nzulu. Ukuba inkulu kakhulu, amandla e-welding anokwanela. Ubunzulu bezinyo kufuneka buhambelane nobukhulu bomsebenzi. Amalungu abhityileyo akufuneki adityaniswe ngamazinyo anzulu kakhulu okanye abukhali.

I-anvil kufuneka ibonelele ngenkxaso eyaneleyo ukukhusela inxalenye ekuzikeni, ukutyibilika, okanye ukugoba. Ukuhambelana kweempondo kunye ne-anvil kufuneka kwakhona kuhlolwe rhoqo ukuphepha uxinzelelo olungalinganiyo.

3.Yakha iWindow yeParameter eSebenzayo

Ngaphambi kwemveliso epheleleyo, kunqanda ukuthembela kwisilungiselelo esinye esisisigxina esisekelwe kumava kuphela. Endaweni yoko, sebenzisa i-welding yesilingo ukwakha ifestile yenkqubo ethembekileyo.

Qala ngezinto eziphathekayo, ubukhulu, kunye nendawo ye-weld. Emva koko lungisa i-amplitude, uxinzelelo, ixesha, okanye amandla inyathelo ngenyathelo. Guqula iparameter enye kuphela ngexesha kwaye uvavanye amandla e-weld, amanqaku omphezulu, ukunciphisa ubukhulu, kunye nokuxhathisa kombane.

Kumalungu akhubazekayo ngokulula, qala ngamandla asezantsi kwaye uwanyuse ngokuthe chu de amandla e-weld afezekise imfuneko. Oku kwenza kube lula ukufumana ibhalansi engcono phakathi kwamandla kunye nomonakalo omncinci.

Ngexesha le-welding, injongo kukugcina igalelo lamandla elizinzile, uxinzelelo oluzinzileyo, kunye nokubeka indawo ezinzileyo. Nakuphi na ukuguquguquka kunokubangela umgangatho we-weld ongahambelaniyo.

1.Lawula i-Amplitude ukuze uthintele iFriction egqithisileyo

I-amplitude ephezulu ihlala idala ingxabano eyomeleleyo kunye noguquko lweplastiki ngakumbi kujongano. Kwizinto ezityebileyo okanye ezinzima, ukwanda kwe-amplitude kunokunceda ukwenza ibhondi eyomeleleyo. Kumaphepha obhedu amancinci, iifoyile ze-aluminiyam, kunye nemicu ye-nickel, nangona kunjalo, i-amplitude egqithisileyo inokubangela ukukrazula, ukushwabana, kunye nokujula okunzulu.

Ukuba amandla e-weld amkelekile kodwa iimpawu zomphezulu zinzulu kakhulu, izinto ezibonakalayo zincinci, okanye i-edge irhabaxa, i-amplitude inokuba phezulu kakhulu. Kufuneka ilungiswe kunye noxinzelelo kunye nexesha le-welding.

2.Lawula uxinzelelo lwe-Welding ukunqanda ukutyumza

Uxinzelelo lunceda amalungu ukuba adibane kunye kwaye avumele ukungcangcazela ukuba enze i-weld eqinileyo. Kodwa uxinzelelo oluphezulu alusoloko luthetha ukuwelda okungcono.

Ukuba uxinzelelo luphantsi kakhulu, inxalenye inokutyibilika kwaye idale i-weld ebuthathaka. Ukuba uxinzelelo luphezulu kakhulu, uphondo lunokuthi lucinezele ngokunzulu kwizinto eziphathekayo, lubangele ukuhlehla kakhulu, ukuncipha, okanye ukuqhekeka.

Indlela esebenzayo kukuseta uluhlu loxinzelelo olusekwe kubukhulu bezinto kunye nommandla we-weld, emva koko uqinisekise ngovavanyo lokutsala kunye nokuhlola okubonakalayo. Ukuba amandla e-weld aphantsi, musa ukwandisa uxinzelelo kuphela. Jonga ukucoceka komphezulu, ukunxitywa kweempondo, i-amplitude, kunye nexesha le-welding ngokunjalo.

3.Lawula ixesha okanye amandla ukuze ugweme ukugqithisa

Ukuba ixesha le-welding lifutshane kakhulu, i-joint ayinakuxhamla ngokupheleleyo. Ukuba lide kakhulu, inxalenye inokongezwa. Iimpawu zokugqithisa zibandakanya iindawo ezimnyama ze-weld, i-indentation enzulu, i-edge warping, ukwahlukana kwezinto eziphathekayo, kunye neentanda ezijikeleze i-weld.

Ukuvelisa ngobuninzi, kungcono ukusebenzisa izixhobo ezinolawulo lwamandla, ulawulo lokufuduswa, okanye ukujonga umgangatho we-weld. Imowudi yamandla inokunceda ukugcina igalelo lamandla lihambelana ngakumbi ukusuka kumjikelo ukuya kumjikelo, ukunciphisa ukuhluka okubangelwa ngumahluko omncinci wezinto.

4.Gcina iWorkpiece uzinzile

Ukunyakaza kwenxalenye ngexesha le-welding yimbangela eqhelekileyo yokukrala, i-weld offset, kunye ne-edge deformation. Inxalenye kufuneka ibekwe ngokuchanekileyo, kwaye indawo yokulungiswa kufuneka ihlambuluke kwaye ingabi nankunkuma.

Kwiitheminali ezincinci, ii-stacks ezincinci, kunye neethebhu zebhetri ezininzi, indawo eyongezelelweyo yokubeka okanye i-clamping iimpawu zinokunceda ukunciphisa ukunyakaza okuthe tye ngexesha le-welding.

5.Sebenzisa{1}}ixesha elililo kunye neeAlam

Umatshini olungileyo we-ultrasonic welding yentsimbi kufuneka ebeke iliso kwi-welding amandla, ixesha, amandla, ukufuduswa kunye noxinzelelo. Kwimveliso ye-elektroniki echanekileyo kunye nebhetri, ukuhlolwa okubonakalayo kuphela akwanele.

Cwangcisa imida yenkqubo ephezulu nasezantsi kwidatha ye-welding engundoqo. Umzekelo, ii-alam zinokuseta amandla agqithisileyo, ixesha le-weld elingaqhelekanga, ukufuduswa okungaqhelekanga, okanye uxinzelelo olungonelanga. Oku kunceda ukumisa iindawo ezineziphene phambi kokuba umcimbi ube yingxaki yebhetshi.

Ukulawulwa komgangatho we-welding akupheli xa umjikelo we-welding ugqityiwe. Iindawo ezibhityileyo okanye eziethe-ethe zisenokonakala ngexesha lokothulwa, ukuhanjiswa, kunye nokuhlolwa.

1.Sebenzisa Ixesha Elililo lokuBamba

Ukubamba ixesha livumela i-weld ukuba izinzile phantsi koxinzelelo emva kokuyeka ukungcangcazela kwe-ultrasonic. Kumaphepha amancinci, izixhobo ezininzi, okanye iinxalenye ezineemfuno ezingqongqo ze-flatness, ixesha elifanelekileyo lokubamba linokunciphisa i-springback kunye ne-weld movement.

Ukubamba ixesha akufuneki kwandiswe ngokungaboni, njengoko kunokucothisa imveliso. Kufuneka iqinisekiswe ngokusekwe kumandla e-weld, imbonakalo, kunye neemfuno zexesha lomjikelo.

2.Hamba iinxalenye ngononophelo emva kwe-Welding

Emva kwe-welding, iinxalenye kufuneka zisuswe ngobumnene. Musa ukutsalwa ngokuthe ngqo kwindawo edityanisiweyo, kwaye ugweme ukubetha indawo ejongene nemiphetho yefixture. Kwiindawo ezincinci okanye eziguquguqukayo, sebenzisa iitreyi ezinikezelweyo okanye izilungiso zokudlulisa ukuthintela uxinzelelo kunye nomonakalo wezothutho.

3.Hlola inkangeleko, imilinganiselo, kunye neNtsebenzo

Ukuhlolwa akufuneki kuqinisekise kuphela ukuba amalungu adityanisiwe. Kufuneka kwakhona ijonge ukuba i-weld iyahlangabezana neemfuno zesicelo.

Izinto zokuhlola eziqhelekileyo ziquka ukujongwa komphezulu, indawo yeweld, ukuncitshiswa kobukhulu, amandla okutsala, ukomelela kwexolo, ukunganyangeki kombane, kunye nomgangatho wecandelo -elinqamlezayo. Kwiibhetri zamandla amatsha, ii-electronics zamandla, kunye neziqhagamshelo zombane, ukuchasana okuzinzile okuphantsi koqhagamshelwano kubaluleke kakhulu kuba umdibaniso kufuneka womelele kwaye uthembeke ngombane.

Kubathengi, ukukhetha i-ultrasonic metal welding machine akufanele isekelwe kuphela kumlinganiselo wamandla okanye ixabiso. Umatshini kufuneka ukwazi ukulawula inkqubo ye-welding ngokuqhubekayo.

1.Tshatisa Amandla kwizinto eziphathekayo kunye nokutyeba

Ukuba amandla aphantsi kakhulu, amandla e-weld anokwanela. Ukuba amandla aphezulu kakhulu kwaye alawulwa kakubi, i-workpiece inokonakala.

Ngaphambi kokuthenga, bonelela umthengisi ngezinto eziphathekayo, ubukhulu, inani leeleya, indawo ye-weld, amandla okutsalwa okujoliswe kuwo, imfuneko yokumelana, kunye nomthamo wemveliso. Umthengisi kufuneka acebise amandla omatshini kunye nesisombululo se-welding ngokusekelwe kwiisampuli zangempela.

Iitheminali ezibhityileyo, imicu yenickel, kunye neendawo ezincinci zokuqhuba zihlala zifuna ulawulo oluchanekileyo. Iifoyile zobhedu ezininzi, iifoyile ze-aluminium, kunye nokudityaniswa kwebhasi enkulu kunokufuna ukukhutshwa kwamandla aphezulu kunye neqonga le-welding elizinzile.

2.Khetha uLawulo loxinzelelo oluZinzileyo

Uxinzelelo olungazinzanga lunokukhokelela kumanqaku e-weld angalinganiyo, amandla angaguqukiyo, kunye nomonakalo we-workpiece. Khetha izixhobo ezinemveliso yoxinzelelo oluzinzileyo, ukuphindaphinda okuhle, kunye nohlengahlengiso olulula.

Ngokuchaneka kwe-welding, kuyafaneleka ukuqwalasela ulawulo loxinzelelo lwe-servo, ukubeka iliso kokufuduswa, ukusetwa koxinzelelo lwe-trigger, kunye nokurekhoda kwe-weld curve.

3.Khangela Iindlela zokuWelding ezikhoyo

Umatshini we-ultrasonic welding wentsimbi unokuxhasa imo yexesha, imowudi yamandla, imowudi yamandla, okanye imowudi yokufuduswa.

Kwiimveliso ezilula, imo yexesha inokwanela. Kwizixhobo ezinoguquko, iimfuno ezikumgangatho ophezulu, okanye imveliso yobuninzi, imowudi yamandla kunye nokujongwa kokufuduswa zibaluleke ngakumbi kuba zinceda ukuphucula ukungaguquguquki.

4.Vavanya uphondo kunye neFixture Customization

Uninzi lweengxaki ze-deformation zivela kuphondo olubi okanye uyilo lokulungisa, hayi umzimba womatshini ngokwawo. Xa ukhetha umthengisi, buza ukuba bangakwazi na ukubonelela ngoyilo lwephondo, uphuhliso lwe-fixture, i-welding yesampuli, kunye nokuqinisekiswa kwenkqubo.

Umthengisi onokwenza ngokwezifiso uphondo kunye ne-anvil ngokwesakhiwo se-workpiece kunokwenzeka ukuba asombulule i-indentation, i-warping, i-welds ebuthathaka, kunye neengxaki ze-weld offset.

5.Khangela ukuRekhodwa kweDatha kunye nokulandelelwa

Kwibhetri yamandla amatsha, iinxalenye zemoto, ukuchaneka kombane, kunye nobunye umgangatho{0}}usetyenziso olunovakalelo, ukurekhodwa kwedatha kuyacetyiswa kakhulu. Umatshini kufuneka urekhode amandla e-welding, ixesha, amandla, uxinzelelo, ukufuduswa, kunye nezinye iinkcukacha eziphambili.

Oku kwenza kube lula ukulandelela imiba yomgangatho, ukuhlalutya ukuhluka kwenkqubo, kunye nokwakha umgangatho ozinzileyo wemveliso.

1.I-Copper eNcinci kunye ne-Aluminium Sheets

Amaphepha abhityileyo abotshwa ngokulula okanye ajike. Sebenzisa ipateni yezinyo eziphondo ezifanelekileyo, ugweme uxinzelelo olugqithisileyo kunye ne-amplitude, kwaye uqinisekise ukuba i-anvil inikeza inkxaso eyaneleyo. Ngexesha le-welding yesilingo, jonga ubunzulu bokungena, ukunciphisa ubukhulu, kunye nokuguqulwa komphetho.

2.I-Multilayer Copper kunye ne-Aluminium Foils

Iifoyile ezininzi zifuna ukudityaniswa okuqinileyo phakathi kweeleya, kodwa umaleko ongaphezulu unokukrazuka ukuba inkqubo inobundlongondlongo kakhulu. Sebenzisa ulawulo lwamandla oluzinzileyo kwaye ungqinisise ukuhlangana komaleko ngovavanyo lwamaxolo okanye -ukuhlolwa kwecandelo. I-fixture kufuneka ithintele iifoyile ekutshintsheni phambi kwe-welding.

3.Iithebhu zeBattery

Iithebhu zebhetri zifuna ukomelela okuzinzileyo kwe-weld, ukuqhuba kakuhle, kunye nenkangeleko engaguqukiyo. Gwema amandla amaninzi anokuthi achaphazele izakhiwo ezingqongileyo, kwaye ulawule ngokungqongqo indawo ye-weld. Iithebhu ze-aluminiyam, iithebhu zobhedu, kunye nobhedu{2}}imidibaniso ye-aluminiyam kufuneka ibenenkqubo yayo yefestile.

4.Izitena zokubopha ucingo

Kwitheminali yokuwelda intambo yokubopha, imisonto ekhululekileyo, indawo engafanelekanga yetheminali, kunye nokubamba okungazinzanga konke kunokuchaphazela umgangatho weweld. Isixhobo kufuneka sibambe zombini ucingo kunye netheminali ngokukhuselekileyo. Iingcingo ezohlukeneyo zinqamleza -amacandelo kufuneka asebenzise uxinzelelo kunye noseto lwamandla olwahlukileyo.

Uluhlu lokuLawula umonakalo woMsebenzi

Ukuqukumbela

Ukuthintela umonakalo we-workpiece kwi-ultrasonic metal welding ayikona nje ukuthoba amandla welding. Into ephambili kukutshatisa amandla, uxinzelelo, uyilo lwephondo, inkxaso yesixhobo, kunye nemeko yezinto.

Kwizinto zombane ezichanekileyo, iibhetri zamandla amatsha, iintambo zeentambo zeemoto, kunye nezinto zentsimbi eziqhubayo, umgangatho weweld ozinzileyo uxhomekeke kumandla omatshini. Kukwaxhomekeke kwifestile yenkqubo efanelekileyo, uyilo oluthembekileyo, ukulinganisa uphondo olufanelekileyo, kunye nolawulo lomatshini olungaguqukiyo.

Xa ukhetha umatshini we-ultrasonic welding metal, abathengi akufanele baqhathanise kuphela ixabiso kunye namandla alinganisiweyo. Kufuneka kwakhona bavavanye iziphumo zesampulu ze-welding, ulawulo lwe-deformation, ukuzinza kwedatha ye-welding, uphondo kunye nokulungiswa ngokwezifiso, kunye namava enkqubo yomthengisi. Oku kunceda ukufezekisa ii-welds ezinamandla ngelixa kuncitshiswa i-indentation, warping, cracking, kunye ne-batch defect.

Fumana iSisombululo se-Welding