Indlela yokukhetha ngokweNzululwazi kunye nokuSebenzisa ngokufanelekileyo iiWelders zokuGcina amandla: Isikhokelo seSigqibo kunye neNcwadi eSebenzayo

I. INkqubo yeSigqibo sokuKhetha izixhobo
1. UVavanyo lweMpahla yeMathiriyeli (Ubungakanani obusisiseko)

Uhlalutyo loMbane/loThermal Conductivity:

Izinto eziphezulu ze-conductivity (ubhedu / i-aluminium) zifuna iimodeli ezinomthamo we-capacitor Omkhulu okanye ulingana ne-100kJ. Ngokomzekelo, i-welding ye-0.3mm ye-copper foil idinga i-150kJwelder yokugcina amandla.

Ukuthelekisa ukutyeba:

Ityala:Ibhetri yamandla amatsha eshishini lokuwelda ifoyile yealuminiyam eyi-0.1mm + 2mm itheminali yobhedu ikhethe imodeli ye-120kJ, ifikelela kwidayamitha ye-nugget ye-Φ1.0±0.05mm.

2. Umfuziselo weMfuno yeMveliso (Ubungakanani boQoqosho)

Ifomula yokubala yoMmandla:

Isixhobo sembuyekezo yotyalo-mali (iinyanga)=(Iindleko zezixhobo + 3-indleko yokulungisa unyaka) / (Ukunciphisa iindleko kwindawo yeweld × Umyinge wamabala e-weld yonke imihla × iintsuku ezingama-22)

UPhuculo lweXesha lomjikelo weMveliso:

Xa isithuba weld indawo<3mm, a rotary electrode system is needed to increase welding speed to 120 spots/minute.

3. UVavanyo lweZakhono zoMboneleli (iZalathi eziPhambili)

Iiparamitha ezingundoqo zobuGcisa:

Ubomi bomjikelo webhanki ye-Capacitor Enkulu kuno okanye ilingana ne-500,000 imijikelo

Ixesha lokuphendula lenkqubo yoxinzelelo Ngaphantsi okanye elilingana ne-3ms

Inkqubo yokulawula ukuchaneka kwewotshi 0.01ms

Ukuqinisekiswa koMsebenzi weNkonzo:

Process database reserve >500 indibaniselwano yezinto

Kwi-indawo yokulungisa ixesha lokuphendula<48 hours

II. IiNkqubo zokuSebenza ngokuSetyenziswa kweZixhobo
1. IMithetho yeGolide yokuSeta iParameter

Inqanaba lesithathu-iNdlela yokulungisa ingxaki:

① Iiparamitha eziSisiseko: Bala isiqalo sangoku ngokusekwe kubukhulu bemathiriyeli × 80A/mm²

② Intle -Inqanaba loTshintsho: Lungisa ixesha lokukhupha ± 0.2ms ngovavanyo lwemetallographic

③ iNqanaba lokuPhucula: Yazisa ujongo oluguquguqukayo lokuchasa ukutshixa kwelona xabiso lilelona loxinzelelo

Udibaniso lweParameter eqhelekileyo:

2. Amanqaku aphambili oLondolozo lweMihla

IShedyuli yoLondolozo lwe-Electrode:

ICapacitor Bank ejongene neMpilo:

Ukutshekisha rhoqo ngenyanga ngesantya sokubola kwe-capacitance (kufuneka kube njalo<3%/year) Quarterly insulation resistance test (≥100MΩ)

3. UThintelo loMngcipheko olusemgangathweni kunye noLawulo

Iimpawu zokuJonga inkqubo:

Izinga lokuguquguquka okuguquguqukayo<5%

Ulawulo lwebhendi yedayamitha yeNugget ±8%

Ubushushu-ububanzi bendawo echaphazelekayo Ngaphantsi okanye bulingana ne-20% yobukhulu besixhobo

UPhatho lweSiphene oluQhelekileyo:

III. Indlela yoPhuculo olukrelekrele
1. Digital Twin System Construction

Ukuseka imodeli ye-welding ebonakalayo equlethe iiseti ze-5000 zeeparamitha zenkqubo.

Emva kwesicelo senkampani yamacandelo eemoto, ixesha lophuhliso lwenkqubo entsha lancitshiswa ukusuka kwiintsuku ze-14 ukuya kwiintsuku ze-3.

2. Inkqubo yoPhuculo lweNkqubo ye-AI

Qikelela eyona ndibaniselwano yeeparamitha ngokufunda nzulu, ukuchaneka Okukhulu kuno okanye kuyalingana nama-92%.

Umenzi wokudibanisa ufezekise ukulungiswa kwepharamitha ye-welding ngokuzenzekelayo, ukunciphisa izinga lesiphako nge-76%.

3. Ukusebenza okude kwe-IoT kunye noLondolozo

Ugqithiso lwexesha lokwenyani- lwedatha yemo yesixhobo (iisampulu rhoqo 1kHz).

Icandelo eliphambili lokuchaneka kokuchaneka okukhulu kunoko kuyalingana nama-85%.

IV. Iindlela zokuLawula iindleko
1. IModeli yeeNdleko zoMjikelo woBomi obupheleleyo

Ifomula yokubala:

LCC=Iindleko zokuthenga + (Ukusetyenziswa kwamandla × 0.8 CNY/kWh) + (Ukusetyenziswa kwe-Electrode × Ixabiso leyunithi) + Iindleko zokugcina

Imeko eqhelekileyo:Inkampani yezixhobo zasekhaya ikhethe imodeli ye-80kJ, yehlisa iindleko zizonke-zeminyaka emithathu ngama-42% xa kuthelekiswa nezixhobo zemveli.

2. Isicwangciso sokuSebenzisa ukuSetyenziswa kwamandla

Sebenzisa izixhobo zamandla e-GaN ukwandisa ukusebenza kakuhle koguqulo ukuya kuma-93%.

Sebenzisa incopho -ishedyuli yexabiso lemveliso yombane entlanjeni, ukunciphisa iindleko zamandla ngama-28%.

3. Utshintsho loLawulo lwamaCandelo aSpare

Ukuseka i-inventory pool ekwabelwana ngayo kumacandelo angundoqo (i-capacitors / iimodyuli ze-IGBT).

Izinga le-inventory turnover rate linyuke ngama-300%, ukuhlala kwingxowa-mali kuncitshiswe ngama-60%.

Ukuqukumbela
Ukukhetha ngokwenzululwazi iwelder yokugcina amandlaifuna ukuseka imodeli yesigqibo -yezinto -ezintathu{2}}zoqoqosho", egxininisa kwiiparamitha ezingundoqo ezifana nesixhobo sokuchaneka kwemveliso yamandla (±1%) kunye nesantya sokuphendula ngoxinzelelo (Ngaphantsi okanye ilingana nee-3ms). Usetyenziso olululo lufuna ukwakha -inkqubo yokulawula iluphu evaliweyo yolungiso lweeparamitha, ukubekwa esweni, kunye nokugcinwa okukrelekrele. Idatha ibonisa ukuba ukusetyenziswa okusemgangathweni kwee-welders zokugcina amandla kunokuzinzisa izinga lokupasa kwe-welding ngaphezu kwe-99.95% kunye nokwandisa ukusebenza kakuhle kwezixhobo zokusebenza (OEE) ukuya kwi-89%. Ngokusetyenziswa okunzulu kwamawele edijithali kunye ne-algorithms ye-AI, isizukulwana esitsha sobukrelekreleiiwelders zokugcina amandlaizakuzuza umtsi{0}}wophuhliso oluya phambili "{1}}lokuvelisa iparamitha, ukuzigweba{2}}umgangatho, kunye-nokufumanisa iimpazamo." Kuyacetyiswa ukuba amashishini aseke ithala leencwadi le-asethi yedijithali ukwenzela iinkqubo ze-welding kwaye atyale i-3-5% yexabiso lesixhobo ngonyaka kwiimali zotshintsho olukrelekrele ukuze kuqhubeke ukufumana izabelo zobugcisa. Phantsi kwenkqubo{10}embi yendlela yekhabhoni engasemva, amashishini alawula isiseko sogcino lwamandla obuchwepheshe bewelding aya kufumana inzuzo yeprimiyamu ye-15% -25% kwindawo yokwenziwa kwemveliso ephezulu.

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