I-Industry Application Panorama ye-Low Energy Capacitor Discharge Welding: Iimeko eziSixhenxe ezingundoqo

Intshayelelo

Ngo-2023, ubungakanani bemarike yehlabathi jikelelei-low-energy capacitor discharge weldingidlule kwi-8.5 yeebhiliyoni zeedola zaseMelika, ushishino olutsha lwezithuthi zamandla lubalelwa kuma-42% emfuno kunye necandelo lezasemoyeni liphumeze izinga lokukhula lama-37%. Kwi-Tesla's Shanghai Gigafactory, umgca wokuvelisa ibhetri enye ixhotyiswe ngeeyunithi ze-48 ze-low-energy capacitor discharge welding, ukufikelela kwisantya sokuvelisa i-3 tab welds ngomzuzwana. Kwinkqubo yokukhupha ulusu lwenqwelomoya enkulu yaseTshayina iC919,i-low-energy capacitor discharge weldinguye watshintsha ngempumelelo i-30% yee-rivets zendabuko, ukuphumeza ukunciphisa ubunzima be-15%. Ezi datha zityhila ukuba amandla aphantsi e-capacitor akhupha i-welding, kunye nayoimillisecond{0}}inqanaba lolawulo lwamandlakwayeukuhambelana kwezinto ezininzi-, iye yaba sisixhobo esingundoqo kwimveliso{0} ephezulu. Eli nqaku lilungisa ngokucwangcisiweyo iimeko zesicelo kunye nokuphumelela kobuchwepheshe bei-low-energy capacitor discharge weldingkumashishini asixhenxe.

I. Umzi-mveliso weZithuthi zaMandla amatsha: Ilitye leKona lokwenziwa kwebhetri yaMandla

1. Welding of Core Battery Pack Components

Ukuwelda kweTabhu:

• Iimeko zesicelo: 18650/4680 iibhetri zecylindrical, uqhagamshelo lwebhetri yeblade

Imilinganiselo yobugcisa:

Imeko yoshishino: Emva kokuba i-CATL yazisa -isizukulwana sesihlanui-low-energy capacitor discharge welding, izinga lesivuno se-welding ye-tab lenyuke laya kwi-99.99%.

2. UQhagamshelwano loMzimba oluKhala

• I-aluminiyam i-alloy frame welding:
• Yamkelwe kabini-itekhnoloji ye-pulse waveform ukusombulula ingxaki eshushu yokuqhekeka kwe-6000-series ze-aluminium alloys.
• Isicelo kumgca we-welding we-Tesla Model Y:
• Amandla e-Weld anyuke nge-40%
• Ukuphumelela komgca wemveliso kuphuculwe ngama-25%

II. Ishishini le-Electronics labathengi: uMgcini wokwenziwa ngokuchanekileyo

1. Ukuwelda kweMicro{1}}Izixhobo

Iimeko zesicelo:

Idatha evela kwishishini lokubonelela nge-Apple: Emva kokwamkelwai-low-energy capacitor discharge welding, izinga lesiphako semveliso liyehla ukusuka kwi-500PPM ukuya kwi-20PPM.

2. UQhagamshelwano lweBhodi yeSekethe eFlexible

• Ukuphumelela kwinkqubo ye-welding ye-FPC:
• Uphuhlise{0}}intloko ye-welding engadibanisiyo ukunqanda umonakalo owenziwe ngoomatshini.
• Imeko yeHuawei yefowuni esongelayo ye-hinge welding:
• Kuphunyezwe ukungaphumeleli kwe-zero kwiimvavanyo zokusonga ezingama-80,000.

III. Ishishini le-Aerospace: uQhagamshelwano oluthembekileyo phantsi kweeMeko eziBabekileyo

1. IWelding ye-Aerospace Fuel Systems

• Imingeni yobuchwephesha:
• Ukuwelda kwe-titanium alloy obhityileyo-imibhobho ebiyelwe ngodonga (ubukhulu bodonga 0.3mm)
• Ulawulo lwamandla kwindawo yevacuum
• Izisombululo:
• Igumbi le-welding ye-inert yokukhusela igesi
• Inkqubo yembuyekezo yoxinzelelo oluguqukayo (ukuchaneka ±2N)
• Impumelelo kushishino: Izinga lokufaneleka kwemfundo yokuwelda kwiLong March 5 yemibhobho ye-rocket ye-rocket yonyuka ukuya kuma-99.97%.

2. Ukulungiswa kwe-Aero{1}}Amalungu eNjini

• Ukulungiswa kwee blades{0}}zobushushu obuphezulu:
• Ubuchwephesha begalelo lamandla eyamkelwe ukulawula ubushushu{0}}zowuni echaphazelekayo<50μm.
• Iindleko zokugcina uhlobo oluthile lwe-injini yomkhosi zincitshiswe ngama-60%.

IV. Ishishini leSixhobo sezoNyango: Isiqinisekiso soKhuseleko kuBomi kunye neMpilo

1. UkuWelding okuchanekileyo kweZifakelo

Usetyenziso oluqhelekileyo:

• Ityala elivela kwi-Medtronic: Ubomi bokudinwa kweemveliso ezidityanisiweyo bonyuke ukuya kwimijikelo yezigidi ezili-10.

2. Ukwenziwa kweziXhobo zoTyando eziNgenelanga

Welding of Da Vinci utyando amacandelo irobhothi:

• Kuphunyezwe uqhagamshelo oluthembekileyo lwe-Φ0.15mm iingcingo zentsimbi.
• Amandla e-welding afikelele kwi-98% yezinto ezisisiseko.

V. ICandelo lezaMandla amatsha: Inkxaso yobuGcisa yoTshintsho loHlaza

1. Ukwenziwa kweModyuli yePV

Uqhagamshelo lwemathiriyeli engafaniyo:

Inzuzo yeshishini: Ukusebenza kakuhle kwe-welding kumgca wemveliso we-GW omnye kunyuke nge-40%, kwaye ixabiso nge-kilowatt-ngeyure lithotywe nge-0.02 yuan.

2. Welding of Hydrogen Fuel Cell Bipolar Plates

Impumelelo kwimicelimngeni yobugcisa:

• I-welding ebekwe nge-0.1mm yeepleyiti zentsimbi engenasici (amaleko angama-30)
• Ulawulo lwe-welding deformation<0.05mm
• Isicelo kumgca wemveliso weToyota Mirai: Izinga lesiqinisekiso sokutywinwa linyuke laya kutsho kuma-99.8%.

VI. Ishishini lokuVelisa iziXhobo zaseKhaya: Izixhobo ezingundoqo zoPhuculo oluBukrelekrele

1. Welding of Key Compressor Components

Ubhedu-i-aluminiyam edibeneyo yokuwelda:

Kuphuhliswe iCuAl-8 iintloko ezikhethekileyo zokuwelda.

Idatha yesicelo evela kwiGree Electric:

Ukuxhathisa ukuwelda kuncitshiswe ukuya kwi-5μΩ

Ukonga amandla kwezixhobo kuphuculwe ngamabakala ayi-0.5

2. Welding of Smart Home Sensors

Ukupakishwa kobushushu obuncinci kunye nezinzwa zokufuma:

Ilaser eyamkelwe{0}}iyancediswai-low-energy capacitor discharge weldingiteknoloji.

Ukuchaneka kolawulo lwedayamitha yeWeld ±10μm.

VII. Umzi-mveliso woThutho lukaloliwe: Utshintsho lobuchwephesha olunzima{1}}uQhagamshelwano loMsebenzi

1. Welding of Aluminium Alloy Vehicle Bodies

• Ukudityaniswa kweendawo ezinkulu zesakhiwo:
• Kuphuhliswe i-150kA{1}}inqanaba eliphezulu{2}ngoku elisezantsi amandla ecapacitor yokukhupha iwelding.
• Isicelo kwi-CRRC Qingdao Sifang:
• Ubunzima bomzimba wesithuthi buncitshiswe nge-18%
• Amandla e-welding anyuke nge-35%

2. Ukulungiswa kwePantograph Components

• Ukuwelda kwesiseko sobhedu sepleyiti yesilayidi yekhabhoni:
• Iteknoloji yokulawula igalelo lamandla ngoko nangoko.
• Ubushushu beWelding{0}}buchaphazele ubunzulu bendawo<0.1mm.

Ukuqukumbela

Uxhotyisiwe ngui-low-energy capacitor discharge welding, iqela lobuchwephesha bendawo liphucule ngempumelelo inkqubo ye-welding yeetanki zamafutha e-satellite, ukunciphisa ubunzima besakhiwo ngama-22% ngelixa ukwandisa amandla e-weld ngama-40%. Ishishini elikhokelayo lebhetri lamandla, ngokuzisa amandla asezantsi e-capacitor discharge welding, yandise isantya se-welding ye-tab ukuya kwi-0.25 imizuzwana kwindawo nganye, kunye-nomgca omnye wonyaka wemveliso ongaphezulu kwe-20GWh. Ezi meko ziqinisekisa ukuba ukusuka kumacandelo e-microelectronic ukuya kwisixhobo se-aerospace, ukusuka kwizixhobo zonyango ukuya kumzila kaloliwe,i-low-energy capacitor discharge weldingyakha ngokutsha inkqubo yangoku yokuvelisa ngokusebenzisa -impumelelo yamacala amathathuukuchaneka kolawulo lwamandla, ukuhambelana kwezinto ububanzi, kwayeubunzulu benkqubo yokuziqhelanisa. Ngokudityaniswa kwe-5G + netekhnoloji ye-intanethi yeshishini, isizukulwana esilandelayo{3}}sikrelekrelei-low-energy capacitor discharge weldingizakufezekisa uphuhliso lwe-leapfrog kwinkqubo yeparameter self-ukulusebenzisa, uhlobo lwesiphene{1}}ukuzazisa, kunye nesixhobo sokuzichonga{2}}kuxilongo, sifaka umfutho omtsha kwi-"Made in China".

Qhagamshelana ngoku