Intshayelelo yeProjekthi yoMlayini we-Welding ozenzekelayo we-Compressors yefriji

Le projekthi ibandakanya umxhasi ohamba phambili kumvelisi wefriji yesikhenkcisi e-China, enomthamo wonyaka wemveliso wezigidi ezininzi zeeyunithi. Ukujongana nokhuphiswano oluqatha lwemalike, umxhasi ujonge ukwazisa{1}}umgca opheleleyo wenkqubo yewelding ukufikelela esiphelweni-u{3}}ukuphelisa usetyenziso oluzihambelayo ngapha kweenkqubo ezili-10, ukusuka kwiqokobhe elisezantsi lokuwelda ukuya kwi-welding ekhuselayo.

Injongo yayikukunciphisa kakhulu ukuthembela kumsebenzi wezandla, ukuphucula umgangatho we-welding, kunye nokuphucula ukusebenza kakuhle kwemveliso. Emva kwemijikelo emininzi yovavanyo lobugcisa kunye nokuhlolwa kwababoneleli, inkampani yethu ekugqibeleni yakhethwa njengomboneleli wesisombululo esingesiso{1}}esiqhelekileyo somatshini wokuzisebenzela ukuqhubela phambili ngokudibeneyo le projekthi yokuwelda.

1. Imvelaphi yoMsebenzisi omfutshane
Umxhasi ngumenzi okhokelayo wecompressor wasekhaya, kunye neemveliso ezisetyenziswa kakhulu kwiifriji zasekhaya kunye neefriji. Iqhutywa kukukhula kwemfuno yentengiso kunye nemigaqo-nkqubo yesizwe ekrelekrele yokuvelisa, inkampani ibiphucula ngokuthe ngcembe i-automation kwimigca yayo yemveliso ekhoyo. Nangona kunjalo, icandelo le-welding lisaxhomekeke kakhulu ekusebenzeni kwezandla, liba ngumqobo ophambili othintela ukusebenza ngokupheleleyo.

2. Isishwankathelo seeMfuno zoMsebenzisi
① Imicelimngeni ajongene nayo uMsebenzisi

• Iindleko eziphezulu zeMisebenzi: Iinkqubo ze-welding zemveli zixhomekeke kumagcisa anezakhono, ababenamazinga aphezulu okutshintsha kunye nemijikelo yoqeqesho olude.
• Umgangatho weWelding ongahambelaniyo: I-welding ye-manual yayichaphazeleka kwizinto ezinjenge-mood kunye nokudinwa, okukhokelela ekuguquguqukeni kwemilinganiselo yesiphene semveliso.
• Imveliso ePhantsi ngokuSebenzayo: -imveliso yeshifti enye yakhawulelwa ngabasebenzi, isenza ukuba kube nzima ukuhlangabezana nemfuno ngamaxesha oodolo aphezulu.
• Imingcipheko yoKhuseleko oluPhezulu:-ubushushu obuphezulu bemisebenzi ye-welding ibangele ubungozi bokhuseleko, kunye neziganeko rhoqo zokonzakala{1}}okunxulumene nomsebenzi.

②Ulindelo lwabasebenzisi kokuNgeyiyo-uKuzenzekela okuMgangatho
Umxhasi unethemba lokuba siya kuseka inkqubo edityanisiweyo kakhulu, ebhetyebhetye, kunye nobukrelekrele obugcweleyo-inkqubo yokuwelda ezenzekelayo, eneemfuno ezithile ngolu hlobo lulandelayo:

• IiMfuno eziSebenzayo:Ukugquma iinkqubo ezingundoqo ezi-9 ezibandakanya i-shell shell foot welding, i-spring seat welding, inkqubo ye-tube welding, i-suction pipe welding, i-discharge pipe welding, inkqubo yokugoba i-tube, ukugoba i-bracket & welding, i-terminal welding, kunye ne-welding yokukhusela.
• Ujoliso oluSebenzayo:Ukuphumelela{0}}kumgca omnye wemveliso ye-Enkulu kunayo okanye elingana nama-450 ezindlu zecompressor ngeyure.
• Umgangatho Womgangatho:Ukufumana ireyithi yokupasa welding of>=99.5%, kunye neyunifomu kunye ne-aesthetically pleased weld seams ethobela umgangatho wesizwe we-GB/T 985.
• Imfuneko yokuhambelana:Ukuxhasa utshintsho olukhawulezayo kwiimodeli ezi-3 okanye ngaphezulu zeemveliso, ezivumela ukuphuculwa kwemveliso yexesha elizayo.
• Umsebenzisi-Ujongano Oluhle:Ixhotyiswe nge-interface yokusebenza ebonakalayo kunye nenkqubo yokuxilongwa kwempazamo ukuze kube lula ukugcinwa kunye nolawulo lwemihla ngemihla.

1. Inkqubo yoYilo oluLungisiweyo
Iqela lethu leprojekthi lenze{0}}nzulu{1}}kuphando lwesiza kwiziko lomthengi, liphanda ngokucokisekileyo inkqubo esele ikhona yemveliso kunye noyilo. Ngokusekwe kwezona ndawo zibuhlungu zomthengi, siye samkela ingcamango yoyilo lwemodyuli kwaye saqhubela phambili lo msebenzi ulandelayo ngokwezigaba:

• ULungiselelo lweNdlela yeNkqubo:-ulandelelanise kwakhona ulungelelwaniso kunye nobudlelwane obunengqiqo kwiinkqubo ezahlukeneyo ze-welding ukuphelisa izenzo ezingafunekiyo.
• UCwangciso lweNdlela yeRobhothi: Kusetyenziswe iirobhothi{0}}ezintandathu zokuwelda ezidityaniswe neenkqubo zokubeka umbono ngelaser ukuqinisekisa ukuchaneka kwewelding kunye nozinzo.
• Uphuhliso lweSixokelelwano soLungiso: Yenziwe ngokukhawuleza{0}utshintsho lwezixhobo zeendawo ezahlukeneyo zokuwelda ukufikelela kwiimodeli{1}}ezihambelanayo.
• Ukudityaniswa kweNkqubo yoLawulo: Kusekwe i-PLC + HMI iqonga lolawulo eliphakathi lolungelelwaniso-lomgca kunye nokufumana idatha.
• IiNdlela zoKhuseleko loKhuseleko: Kuphunyezwe amanyathelo okhuseleko amaninzi kubandakanywa iindawo zokukhusela amakhethini okukhanya, amaqhosha okumisa okungxamisekileyo, kunye ne-alamu yokuvuza kwegesi.

2. IsiPhumo esilungiselelweyo
Uthungelwano lokugqibela olunikezelweyo olupheleleyo{0}}lweline automated system welding luquka i-9 workstations ezizimeleyo, eziquka iimodyuli ezininzi ezisebenzayo ezifana nokuwelda, ukugoba, kunye nokuhlola. Onke amacandelo angundoqo asetyenziswa kwiibrendi ezaziwayo kumazwe ngamazwe (umzekelo, ii-motor ze-Yaskawa, ii-Keyence sensors, ii-Panasonic servo systems) ukuqinisekisa uzinzo kunye nokuqina kwenkqubo. Umgca uphela uquka:

• Ukuzenzekela okuphezulu:Umsebenzi ongenabantu kuzo zonke iinkqubo ngaphandle kokulayisha/ukukhulula.
• Imveliso eguquguqukayo:Ukutshintsha ngokukhawuleza phakathi kweemodeli ezahlukeneyo zecompressor ngokutshintsha inkqubo.
• Ukubeka iliso ngobukrelekrele:Yakhelwe-kwi-MES ujongano lokwenyani{1}}lokulayishwa kwexesha ledatha yemveliso kwinkqubo ye-ERP yomxhasi.
• Uhlaza & Amandla{0}Ugcino loyilo:Isebenzisa amandla{0}}igcina imithombo yamandla e-welding kunye neenkqubo zokupholisa ezijikelezayo ukunciphisa ukusetyenziswa kwamandla kunye neendleko zokusebenza.

1. Umboniso woKwamkeleka kwiFactory
Ekugqityweni kweprojekthi, umxhasi uququzelele ukwamkelwa ngokubambisana okubandakanya abameli abavela kumasebe obugcisa, imveliso kunye nomgangatho. Ukusebenza kwenkqubo kuye kwavavanywa ngokucokisekileyo ngokweemvavanyo eziqhubekayo zokusebenza, uhlolo oludityanisiweyo lwesampulu, kunye nemiboniso yojongano lokusebenza. Umxhasi uncome kakhulu ukusebenza kwethu ngokuchaneka kwe-welding, ulawulo lwexesha lomjikelo, kunye nokuzinza kwezixhobo, kwaye usayine isiqinisekiso sokwamkelwa kwangoko.

2. Kwisayithi{1}}Ulungiso lweempazamo kunye noQeqesho loNikezo
Emva kokuba isixhobo sifikile kwindawo yomthengi, inkampani yethu yathumela iqela leenjineli ezichubekileyo ukuze -zifakele kwaye zilungise ingxaki, zixhasa umxhasi ngokupheleleyo kule misebenzi ilandelayo:

• UFakelo lweZixhobo kunye nokuQinisekisa: Kugqitywe-indibano epheleleyo kunye noqhagamshelo lombane ngeentsuku ezi-3.
• Inkqubo yeParameter Optimization: Uhlengahlengiso lwe-welding yangoku, i-voltage, kunye nezinye iiparamitha ezisekelwe kwiimpawu zezinto eziluhlaza zomthengi.
• UQeqesho lokuSebenza kwaBasebenzi: Kwenziwa uqeqesho olunzima lweentsuku ezi-2 olugubungela ukusebenza kwesixhobo, ukutshekishwa kwemihla ngemihla, kunye nokucombulula iingxaki ezisisiseko.
• I-Trial Run & Handover: Iqalise ngokusesikweni ukusebenza kolingo, isebenza ngokuqhubekayo iiyure ezingama-72 ngaphandle kwemiba, kwaye ekugqibeleni yaluphumelela uphononongo lokugqibela lomxumi ngokutyibilikayo.

Iyonke iprojekthi, ukusuka ekusayinweni kwekhontrakthi ukuya ekusebenzeni ngokusemthethweni, ithathe iintsuku ezingama-65 kuphela, malunga nama-20% mfutshane kunomndilili woshishino.

1. Idatha yoPhuculo lweMveliso ngokuSebenzayo (Xa kuthelekiswa neNdabuko)

2. Idatha yoPhuculo loMgangatho we-Welding

3. Iindleko{1}}Uhlahlelo lweNzuzo

• ULondolozo lwaBasebenzi ngokuthe ngqo: Malunga ne-1.5 yezigidi zee-RMB/ngonyaka kwiindleko zabasebenzi ezigcinwe ngomgca ngamnye wemveliso.
• UkuNcitshiswa kweeNdleko zoMgangatho: Ngaphezulu kwe-800,000 RMB / ngonyaka ukunciphisa ekusebenzeni kwakhona kunye nelahleko ezilahlekileyo ezibangelwa yi-welding defects.
• Imbuyekezo kwiXesha loTyalo-mali: Itotali yotyalo-mali lwezixhobo ibimalunga ne-5 yezigidi zeerandi, kunye nexesha elilindelekileyo lokuhlawula elimalunga neenyanga ezili-14.
• Izibonelelo eziBanzi: Iindleko zokusebenza zizonke zehle ngaphezulu kwe-25%, oko kuphucula kakhulu ukusabela komthengi kwimarike.

1. Ingxelo yomsebenzisi
"Ukuphunyezwa ngempumelelo kwale -iprojekthi yokuwelda ezenzekelayo ayisincedanga nje ukuba sifezekise iinjongo zethu zokucutha iindleko kunye nokuphucula ukusebenza kakuhle kodwa inyuse umgangatho wethu wokwenza izinto ezikrelekrele kushishino. Isisombululo esinikezelwe yinkampani yakho sihambelana ngokusondeleyo neemfuno zethu zokwenyani. Isixhobo sisebenza ngokuzinzileyo ngomgangatho obalaseleyo wokuwelda, kwaye impendulo yakho yenkonzo ikhawuleza kwaye ithembekile. Uliqabane elithembekileyo."
- INtloko yeSebe leMveliso, uMenzi weCompressor

2. Umbono weNtsebenziswano{1}}yexesha elide kunye neNgcebiso
Umxhasi uvakalise injongo yakhe yokuqinisa ubudlelwane bentsebenziswano kunye nenkampani yethu, uceba ukuphucula kunye nokwenza ngokuzenzekelayo yonke imigca yemveliso kwiminyaka emibini ezayo. Ngaphaya koko, umxhasi ucebisa izisombululo zethu ezizisebenzelayo kwabanye abavelisi kwishishini, ukunceda amashishini okuvelisa aqhubele phambili kwindlela yawo eya kwinguqu yobukrelekrele.

Ukuqukumbela
Njengoko i-wave ye-Industry 4.0 iqhubeka nokuhambela phambili, i-automation, digitalization, kunye nobukrelekrele ziye zaba ziindlela ezingenakuthintelwa kuphuhliso lwemveliso.

Ukuphunyezwa ngempumelelo kwesi sicinezelo sesikhenkcisi esigcweleyo-iprojekthi yokuwelda ezenzekelayo ayihambisanga nje kuphela inzuzo ebalulekileyo yezoqoqosho nentlalo kumxhasi kodwa ikwanike inkampani yethu ngamava abalulekileyo kwinkalo{1}}yokuzenzela okuzenzekelayo.

Kwixesha elizayo, siya kuqhubeka sisenza nzulu ubuchwephesha bethu kwimveliso ekrelekrele, sibonelela ngezisombululo ezisebenzayo, ezizinzile, nezizinzileyo kumashishini amaninzi, igalelo kuguqulo lwe 'Made in China' ibe 'yenziwe ngobukrelekrele eTshayina'!

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