Intshayelelo: Ukuphumelela kwiTekhnoloji ye-Welding
Kwi-workshop ye-welding ye-battery ye-welding entsha yezithuthi zamandla, uxhulumaniso oluthembekileyo lwee-6 layers ze-aluminium plates lugqityiwe ngaphakathi kwe-0.5 imizuzwana; Kumgca wemveliso wezixhobo ezinxitywayo ezihlakaniphileyo, i-zero{2}}indawo ezigqibeleleyo ze-weld ziphunyezwa kwi-1mm² titanium alloy components{4}}emva kwale mimangaliso yokwenziwa, i-medium frequency ye-DC spot welder iphinda ibhale ngokuzolileyo imithetho ye-industrial welding. Ngokungafaniyo nobushushu oburhabaxa besixhobo sokuwelda samandla emveli e-AC, le nkqubo intsha edibanisa itekhnoloji ye-elektroniki yamandla kunye nenzululwazi yemathiriyeli iba sisixhobo esisemgangathweni sokwenziwa ngokuchanekileyo.
I. Ukucacisa ii-Advantages zobuGcisa be-Medium Frequency Spot Welders
- Uphuculo loNguqulelo kuKusebenza koMbane?
Izixhobo zokuwelda kwindawo ephakathisebenzisa itekhnoloji ye-inverter nge-1000-4000Hz, inyusa ukusebenza kakuhle koguqulo lwamandla ombane ukusuka kwi-60% kwizixhobo zemveli ukuya ngaphezulu kwe-92%. Idatha yokuvavanya evela kwinkampani yecandelo leemoto ibonisa: xa udibanisa amashiti ensimbi aphezulu-amandla afanayo, ukusetyenziswa kwamandla kwezixhobo kwehla ngama-42%, kwaye ukugcinwa kombane kwansuku zonke kwakulingana ne-100 ye-air conditioners yasekhaya eqhuba ngokuqhubekayo iiyure ezili-10. Lo mtsi osebenzayo wamandla usukela kwiimpawu zemveliso zeDC, ukuthintela ngokufanelekileyo ilahleko ye-oscillation engasebenziyo yamandla e-AC.
- Ukuchaneka kweMilisecond kuLawulo lweWelding?
Ngetekhnoloji yolawulo lwamaza edijithali,medium frequency spot weldersinokulawula ukuchaneka kwexesha le-welding ukuya kwi-0.25 milliseconds. Kwiwelding yobhedu-iithebhu ze-aluminiyam kwiibhetri zamandla amatsha, olu lawulo luchanekileyo lunciphisa ubushushu{3}}indawo echatshazelweyo ukuya ngaphakathi kwe-0.3mm, ukuncipha kobushushu nge-60% xa kuthelekiswa neenkqubo zemveli. Emva kokuba inkampani ekhokelayo yebhetri yamandla yamkele obu buchwepheshe, izinga lokupasa kwi-tab welding liye latsiba ukusuka kwi-95.7% ukuya kwi-99.99%, linciphisa ilahleko yomgangatho wonyaka ngaphezulu kwe-RMB yezigidi ezingama-20.
- Ngaba Ukwaphula Imida Yezinto Ezihambelanayo?
Ukujongana neendibaniselwano zemathiriyeli ezohlukeneyo eziqhutywa kukukhanya kwemoto (intsimbi-imixube ye-aluminiyam, imihlanganiselwa ye-carbon fiber, njl.medium frequency spot weldersibonisa iingenelo ezizodwa. Kwi-joint venture's all venture's all-umgca we-aluminiyam wokuvelisa i-aluminiyam, ngokumisela inqanaba eli-5 legophe lemveliso yamandla, baye banyusa ngempumelelo amandla okuwelda ka-6061 we-aluminium alloy ukuya kwi-82% yesiseko semathiriyeli, ngelixa behlisa izinga lokunxiba kwe-electrode ukuya kwi-1/3 yaloo nto iphunyeziweyo ngeenkqubo zemveli.
II. I-Spectrum yesicelo se-Medium Frequency Spot Welders
- Utshintsho oluchanekileyo kwi-Smart Auto Manufacturing?
Kumhlaba womzimba{{0}ku{1}}kuwelding emhlophe, i-welding ephakathi frequency frequency ngokuthe ngcembe ithatha indawo ye-traditional resistance welding process. Inkqubo yabo yoxinzelelo lwe-servo exhobileyo ifezekisa ulawulo loxinzelelo kwinqanaba le-0.01kN. Idityaniswe ne-CCD yembonakalo yendawo, izinga lokuphumelela kwi-lap welding ye-2.0mm yamaphepha egalvanized kunye ne-1.2mm phezulu-intsimbi yokuqina izinzile ngaphezu kwe-99.95%. Emva kokuba inkampani entsha yemoto yamandla yazisa esi sixhobo, impazamo ye-gap yendibano yeengcango kunye ne-hoods / izivalo ze-trunk zilawulwa ngaphakathi kwe-± 0.25mm, ukuhlangabezana nemigangatho yokulawula umgangatho weemodeli zokunethezeka.
- Inkqubo enguNdoqo kwiCandelo lezaMandla eNtsha?
Ukuwelda koqhushumbo-iivalvu zobungqina bebhetri zamandla "yimicrometer{1}}inqanaba ledabi." Ukusebenzisa itekhnoloji ye-inverter ephezulu{3} yamaxesha amaninzi,medium frequency spot weldersukufikelela ngqo 0.8mm ubukhulu amanqaku weld ku-0.3mm ubukhulu 316L sheets steel stainless, iqinisekisa zero inyibilika-ngaphaya ngasemva. Idatha yemveliso eninzi evela kwi-TOP 3 yenkampani yebhetri ibonisa: emva kokwamkela le nkqubo, imveliso ye-welding yeemeko zebhetri inyuke ukusuka kwi-98.6% ukuya kwi-99.93%, kwaye umthamo wemveliso wonyaka owodwa wonyuka ngeeyunithi ezingama-150,000.
- Impumelelo yokuVelisa kwi-Electronics echanekileyo?
Kwiwelding yezinto ezincinci-ezinje ngeehenjisi ze-earphone ze-TWS kunye nezithsaba ze-smartwotshi, i-microsecond{1}}inqanaba lolawulo lwetekhnoloji yolawulo lwamandla obushushu obuphakathi beendawo zokuwelda ziyakhazimla. Kumgca wemveliso we-electronics giant, izixhobo zagqiba i-16 ye-uniform weld points kwi-2mm ububanzi be-304 inxalenye yensimbi engenasici, kunye nokuchaneka kwendawo ye-± 0.05mm{7}}elingana nesiqingatha sobunwele bomntu. Le nkqubo yokuphumelela yandise imijikelo yovavanyo lokudinwa kwemveliso ukusuka kuma-50,000 ukuya kuma-200,000.
- IiNdlela zokuPhuculwa ngokuFanelekileyo kuShishino lweziXhobo zaseKhaya?
Emva kokuba inkampani ehamba phambili yokupholisa umoya yazisa inkqubo ye-welding ye-medium frequency spot welding, ukusebenza kakuhle komgca wemveliso yentsimbi kuphuculwe ngama-40%. Imfihlo ilele kwinkqubo yesixhobo ekrelekrele, ekwaziyo ukuchonga ngokuzenzekelayo amaphepha anobunzima obahlukeneyo (0.5-3.0mm) kwaye ibize iiseti eziyi-120 zeparameters zokuwelda ezigciniweyo. Emva kotshintsho, amandla okuvelisa i-single-shift axhuma ukusuka kwi-800 ukuya kwi-1200 iziqwenga, ngelixa ukusetyenziswa kwamandla kwehle nge-35%.
III. Ukuzivelela kweTekhnoloji kunye neResonance yeShishini
Ngokungena kweteknoloji yamawele edijithali, isizukulwana esitsha se-medium frequency spot welders sivela "kwizixhobo ezihlakaniphile" ukuya "kwinkqubo yobuchopho." Inkqubo yokulinganisa i-welding ephuhliswe ngumatshini weshishini lomama weshishini inokuqikelela umgangatho we-weld indawo engama-50ms kwangaphambili ngokuqokelela i-14-iparamitha zenkqubo ye-dimensional ngexesha lokwenyani, ukunciphisa iindleko zokuhlola kwi-intanethi ngama-68%. Ngaphantsi kwendlela yokwenziwa kohlaza, isixhobo sengxelo yamandla esixhotyiswe kumatshini sinokuphinda sisebenzise amandla ombane wokuqhawuka; ukucuthwa kwekhabhoni yonyaka ngomatshini ngamnye kufana nokutyalwa kwemithi engama-340.
【Isiphelo: Ukuchaza ngokutsha ikamva loQhagamshelwano】
Ukusuka kwimveliso yemveli ukuya kwiifektri ezikrelekrele, ukuvela kwetekhnoloji ye-medium frequency spot welder yi-microcosm yokuphuculwa kwemveliso. Xa isantya se-welding siphula amabala angama-120 / ngomzuzu, kwaye xa ukuchaneka kokulawulwa kwegalelo lokushisa kufikelela kwinqanaba le-0.1%, le teknoloji ayizisi nje ukuphuculwa kokusebenza kakuhle kodwa ivula amathuba okusetyenziswa kwezinto ezintsha kunye noyilo lwenkqubo entsha. Kwi-wave ye-Industry 4.0, i-medium frequency spot welder iyatshintsha ukusuka kwisixhobo sokwenza esinye ukuya kwiyunithi engundoqo yeenkqubo zokuvelisa ezihlakaniphile. Ixabiso layo alisenamda kuqhagamshelo lwentsimbi ngokwalo kodwa liye laguquka laba sisilathisi esingundoqo sokulinganisa ukukhuphisana kwezobugcisa kumashishini okuvelisa. Ezo nkampani zikhokele ekugqibezeleni ukusasazwa kwetekhnoloji ye-welding ye-medium frequency eneneni ibambe isitshixo sokuvula umnyango wokwenziwa ngokuchanekileyo.
