Intshayelelo
I-HAIFEI yazisa ngempumelelo umgca wemveliso we-welding okrelekrele okhokela umenzi weemoto (emva koku ubizwa ngokuba "ngumxhasi"), ogxile kwimveliso ephezulu ye{0}}eyothusayo. Olu phononongo lugxininisa indlela izisombululo ezilungiselelwe i-HAIFEI ezijongene ngayo nemingeni ebalulekileyo, ukwandisa kakhulu imveliso, umgangatho, kunye nokusebenza kakuhle.
1. Imvelaphi yomsebenzisi kunye neeMfuno
1.1 Imvelaphi yomsebenzisi
Umxhasi, i-OEM yemoto eyaziwayo, igxile ekuphuhliseni nasekuveliseni izinto ezifunxayo zombane kunye nezesintu eziphezulu. Ngokukhula okukhawulezayo kwemarike yemoto yamandla amatsha, imigca yabo ekhoyo yokuwelda ijongene nemiqobo yokusebenza kakuhle:
- Imigca emithandathu -ezihambelayo ivelise iiyunithi ezingama-4,800 kuphela yonke imihla.
- Imveliso yemveliso imile kwi-92.3%, ayikwazi ukuhlangabezana ne-35% yonyaka{2}}ekunyukeni konyaka kwii-odolo.
1.2 IiMfuno zoMsebenzisi
Imingeni engundoqo:
- Ukuwelda ngesandla kubangele ukuguquguquka kwenkqubo ye-±15 imizuzwana, ukunciphisa ibhalansi yomgca ukuya ngaphantsi kwe-70%.
- Umgangatho we-arc welding uxhomekeke kakhulu kwisakhono somsebenzisi, okukhokelela kwi-6.8% yezinga le-porosity kwi-welds ebalulekileyo.
- Izixhobo zelifa zazingenako ukuguquguquka, azikwazi ukwamkela uluhlu lweemveliso ezi-3 kunye neentlobo ezi-5.
Okulindelekileyo kwiSiko lokuziSebenzisa:
- Ukuwelda okuzenzekelayo ngokupheleleyongongenelelo oluncinci lomntu.
- Ukuba bhetyebhetye ukuphatha ukucaciswa kweemveliso ezininzi ngaphandle komthungo.
- Uphuculo olubonakalayo ekusebenzeni kakuhle, umgangatho, kunye nokukala.
| Ubungakanani | IiMfuno eziZodwa |
|---|---|
| IiMfuno eziSebenzayo | Iyahambelana newelding ezenzekelayo ezenzekelayo yeemveliso ezininzi - ezichaziweyo kunye nokudibanisa umsebenzi wokuhlola umgangatho we-intanethi. |
| Ubuchule Ekujoliswe kuko | Isikhathi esisodwa - somgca we-takt Ngaphantsi okanye ilingana nemizuzwana engama-45/isiqwenga, ukusebenza kakuhle kwe-OEE okubanzi Okukhulu kuno okanye kuyalingana nama-85%. |
| Umgangatho woMgangatho | Izinga lokufaneleka kwe-Welding Enkulu kuno okanye ilingana ne-99.5%, ukunyamezela komlinganiselo ongundoqo ± 0.1mm. |
| Ukunyanzelwa kweendleko | Ixesha lokuhlawula imali yotyalo-mali Ngaphantsi okanye elilingana neminyaka emi-2, ukusetyenziswa kwamandla kuncitshiswe ngama-30% xa kuthelekiswa nezixhobo zemveli. |
2. Izisombululo zeR&D ezenzelwe wena
2.1 Uyilo oluLungisiweyo lweShock Absorber Welding Line
Emva kwemijikelo emi-3 -yovavanyo lwesayithi, i-HAIFEI iphuhlise imodeli "yeMfuneko{2}}yoMsebenzi{3}}iTekhnoloji". Iinguqulelo eziphambili zibandakanyiwe:
- Inkqubo yokuDityaniswa kweServo ecocekileyo:Inikwe amandla i-360℃welding kunye ne-6-station rotary ubhaqo kunye ne-servo control algorithms.
- Phezulu-Ukuma kombono ochanekileyo:Ukuskena okudityanisiweyo kwe-3D/2D ukuchaneka kwe-0.05mm, evumela ukuqondwa ngokukhawuleza kwezixhobo ezahlukeneyo.
- Isiseko sedatha yeNkqubo yeSmart:Inkqubo yengcaphephe ena 217 iparameter yewelding iseti auto{1}}ehambelana nobukhulu bemathiriyeli kunye neentlobo zeweld.
- Ulwakhiwo lomgca weModyuli:Yenzelwe i-30% yokwandiswa kwamandla kwixesha elizayo usebenzisa "iimodyuli eziqhelekileyo + ulungelelwaniso olukhethiweyo."
Idatha yoQinisekiso:
- Imijikelo emi-5 yemifuniselo ye-DOE yehlise izinga lokutshiza ngama-42%.
- Iimvavanyo zoxinzelelo eziqhubekayo zeeyure ezingama-200 zifumene i-MTBF (iXesha eliPhakathi kokuFailure) kwiiyure ze-1,800.
2.2 IziPhumo eziLungisiweyo-Izinto eziluncedo ezingundoqo
- Ukuba bhetyebhetye:Utshintsho olukhawulezayo lweentlobo ezi-5 zemveliso.
- Ukuchaneka:Umgangatho we-weld ohambelanayo kunye nokunxaxha okuncinci.
- Ukubaleka:Uyilo lwemodyuli luvumele uphuculo olulula lwexesha elizayo.
| Advantage Dimension | Ukuphunyezwa koBugcisa | Ukubonakaliswa kweNzuzo |
|---|---|---|
| Ulawulo oluchanekileyo | Ukulandelela iLaser + inkqubo yembuyekezo ye-servo | Welding trajectory ukuphinda ukuchaneka ± 0.03mm |
| Uphuculo lobuchule | Isikhululo -uyilo oludityanisiweyo lokusebenza | Ixesha le-takt yethiyori lifinyezwe ukuya kwimizuzwana engama-38 ngeqhekeza ngalinye |
| Imveliso eguquguqukayo | Ngokukhawuleza{0}tshintsha inkqubo yesixhobo (ixesha lokutshintsha < 5 imizuzu) | Ukuxhasa uluhlu olupheleleyo lokutshintshwa kwemveliso kwiiyure ze-12 |
| Ukulandeleka komgangatho | Welding parameter esweni idityaniswe nenkqubo MES | Ukufezekisa i-100% yokulandeleka kwedatha yenkqubo ye-welding |
3. Inkqubo yokuhanjiswa kweProjekthi
3.1 Uvavanyo loKwamkeleka kwiFactory (March 2025)
Amanqaku aphambili abonakaliswe kumthengi:
- Ukuqinisekisa okuSebenzayo:Iisampuli ze-500 ezilandelelanayo eziveliswe nge-CPK ye-1.67.
- UVavanyo lokuSebenza:Umsebenzi oqhubekayo weeyure ezingama-72 uzuze umndilili we-OEE wama-87.2%.
- Uphononongo loKhuseleko:Uphumelele isatifikethi se-CE kunye nophicotho lwe-EHS yomxhasi.
3.2 Ukulungiswa kweempazamo kwiMveliso kunye noQeqesho
I-"Dual{0}}Line Parallel" isicwangciso sonikezelo saphunyezwa:
- Inqanaba lokulungisa (Iintsuku ezili-10):
Izixhobo ezidityanisiweyo kunye nenkqubo ye-MES yomthengi.
Iindlela ze-welding ezilungiselelwe ukuzinzisa ixesha lomjikelo kwimizuzwana ye-42 / iyunithi.
- Isigaba soQeqesho (Iintsuku ezi-5):
Kuphuhliswe iiseti ezingama-23 zemigaqo yokusebenza eqhelekileyo.
Iinjineli zezixhobo ezi-6 eziqeqeshiweyo neziqinisekisiweyo.
Ixesha elipheleleyo lokuthunyelwa yayiziintsuku ezili-15, i-40% ngokukhawuleza kunomndilili woshishino.
4. IiMpumelelo zeProjekthi
4.1 Ubuchule beMveliso
| Isalathisi | Phambi kweNguqu | Emva koTshintsho | Ukuphuculwa koluhlu |
|---|---|---|---|
| Umthamo wemihla ngemihla womgca omnye | 800 amaqhekeza | 1440 amaqhekeza | 80% ukwanda |
| Ixesha loTshintsho lweModeli | 120 imiz | 18 imiz | I-85% iyancipha |
| Ngokwemveliso yeCapita | 53 iziqwenga / shift | 128 iziqwenga / shift | 141% ukwanda |
4.2 Ukuphumelela kuMgangatho we-Welding
-
Umlinganiselo ofanelekileyo we-3D + 2uhlolo lokuskena lwe-D lonyukile ukusuka kwi-93.2% ukuya kwi-99.8%.
-
Ukutenxa okusemgangathweni kwamandla entsimbi engundoqo kwehle nge-76% (ukusuka kwi-58N/mm² ukuya kwi-14N/mm²).
-
Ukufezekisa i-100% ye-intanethi ye-SPC (uLawulo lweNkqubo yoBalo).
4.3 Iindleko{1}}Uhlahlelo lweNzuzo
| Ixabiso Into | Imali eyongiwe yoNyaka | Isiseko sokubala |
|---|---|---|
| Iindleko zabasebenzi | ¥2,160,000 | Ukwehliswa kwe-welders ezili-16 (ezintathu-inkqubo yeshift) |
| Ilahleko yoMgangatho | ¥785,000 | Iimveliso ezineziphene zehliswe nge-7.5% |
| Iindleko zokuSetyenziswa kwamandla | ¥318,000 | Ulawulo lwamandla olukrelekrele lunciphisa ukusetyenziswa kwamandla ngama-29% |
| Iyonke | ¥3,263,000 | Ixesha lentlawulo yotyalo-mali: iinyanga ezili-18 |
5. Ingxelo yomsebenzisi
5.1 Ingxelo yoMthengi esemthethweni
"Lo mgca wemveliso awudibananga nee-KPIs kuphela kodwa wazisa izibonelelo ezintathu ezongezelelweyo:
- Isenze ukuba sikhuseleke isivumelwano somboneleli esikhethekileyo kunye nomenzi omkhulu we-EV.
- Kubonelelwe ngedatha exhasa iinguqulelo ezili-12 zenkqubo enelungelo elilodwa lomenzi wechiza.
- Yaba luphawu lokhenketho lwefektri yenkampani yabazali yehlabathi jikelele. "
5.2 I-Outlook yokuSebenzisana kwexesha elide{1}
- Ngokusekelwe kule mpumelelo, intsebenziswano yobuchule yenziwe ngokusesikweni:
- 20+ imigca eyongezelelweyo ecwangciselwe u-2025.
- I-Joint R&D ye-Cold Metal Transfer (CMT) welding of components aluminium.
- Co-ukusekwa kwe-"Smart Manufacturing Joint Lab" ye-AI-eqhutywa ugcino oluqikelelweyo.
- Ukuthunyelwa kwabaxumi sele bevelise ngaphezulu kwe-RMB 30 yezigidi kwii-odolo ezinokwenzeka.
6. Isiphelo: Ukuzalisekisa iiMfuno eziLungisiweyo nguMnqophiso we-HAIFEI
I-HAIFEI ihlala izibophelele ekudaleni ixabiso kubathengi! Siqala ngeemfuno zakho:
- Zeziphi izixhobo ozifunayo ukuze uzidibanise?
- Ziziphi iinkqubo ze-welding ezifunekayo?
- Ngaba ufuna i-automation, indibaniselwano, okanye izisombululo ze-turnkey?
Yabelana ngeemfuno zakho, kwaye i-HAIFEI iya kuphuhlisaizixhobo zokuwelda ezizenzekelayoilungiselelwe iinjongo zakho. Sikhokelwa ngumbono wethu "wokufaka isandla ekukhuleni koshishino lwaseTshayina," siphakamisa iinqobo "zombulelo, uphuculo, ukuzinikela, kwaye soyise{1}}intsebenziswano," sinikezela ubungcali bethu ekuqhubeleni phambili ubukrelekrele baseTshayina kushishino!
