Ukwandisa imveliso kunye nembuyekezo kutyalo-mali aumatshini wokudibanisa usasazoifuna indlela epheleleyo ejonge ngaphaya kwexesha lomjikelo olula. Ubuchule bokwenyani kukudityaniswa kokusebenza kwezixhobo, ukuphuculwa kwenkqubo, isicwangciso sokugcina, kunye nezinto zabantu. Kubavelisi abasebenzisa aUmatshini webhasi yebhasi yokusasazwa kwe-HAIFEIkumacandelo ombane abalulekileyo, ukuqonda kunye nokujongana nale miba idityanisiweyo ngundoqo ekuphumezeni umthamo ophezulu, ukusetyenziswa kwamandla aphantsi, kunye nomgangatho okhethekileyo. Ngoko ke, zeziphi ezona zizathu ziphambili zokungasebenzi kakuhle, yaye zeziphi izicombululo ezisebenzayo?
Umthombo obalulekileyo wokungasebenzi ulelesub{0}}iparamitha zenkqubo kunye nokusebenza kwesixhobo. Ukubaleka imijikelo emide kakhulu "ukukhuseleka" okanye ukusebenzisa umatshini onokulingana okungalunganga kwe-thermal kuchitha amandla kunye nemveliso yeekepusi. Isisombululo sintlu-mbini: Okokuqala, tyala imali kumatshini osebenza kakhulu{2} onjengeHAIFEIimodeli, eyenziwe ngezinto ezininzi -zokufudumeza indawo kunye nolawulo loxinzelelo oluchanekileyo lokunciphisa irempu{1}}yokunyuka kunye nokuzinzisa amaxesha. Okwesibini, sebenzisa indlela yenzululwazi efana noYilo loMvavanyo (DOE) ukumisela ubushushu obugqibeleleyo, uxinzelelo, kunye neeparamitha zexesha ezivelisa iqhina eligqibeleleyo kumjikelo omfutshane onokwenzeka, kwaye utshixe ezi ndlela zokupheka kwisilawuli somatshini.
Mhlawumbi eyona mvula inkulu ekusebenzeni kwezixhobo zizonke (OEE) yiixesha lokuphumla, zombini ezicwangcisiweyo nezingacwangciswanga. Ukulungiswa kwemveliso ixesha elide (ingakumbi ukucocwa komphezulu) kunye nokuseta izixhobo ungasebenzi umatshini. Okubi nangakumbi, ukonakaliswa okungacwangciswanga kulondolozo olusebenzayo kuzisa imveliso kuye kunqumame ngokupheleleyo. Amanyathelo okuchasa ayasebenza: Ukuseka izikhululo zolungiselelo ezinxuseneyo ukucoca ukucoca ngexesha lomatshini. Okona kubaluleke kakhulu, phumeza inkqubo ye-Preventative Maintenance ecwangcisiweyo ecwangcisiweyo (PM) njengoko kucetyiswa nguHAIFEI, kubandakanywa utshintsho oluqhelekileyo lwe-hydraulic fluid, i-oyile yepompo ye-vacuum, kunye nezihlungi, kunye nokuhlola ukufana kwe-thermal. Oku kucwangcisa ixesha lokuphumla ngokwemiqathango yakho, hayi eyomatshini.
Ukusebenza kakuhle kutshatyalaliswaimiba yomgangatho kunye nokungahambelani kwezinto. Izinga eliphezulu le-scrap limele ilahleko epheleleyo yazo zonke izixhobo ezityalwe kulo mjikelo. Oku kudla ngokubangelwa kukusebenzisa{2}}iparamitha ezingalungiselelwanga kwimathiriyeli ethile okanye isixhobo esingabhaqwanga sokukhukuliseka. Ukulwa noku, nyanzelisa ukuqinisekiswa kwezinto eziphathekayo kwaye unikezele ixesha lophuhliso lwenkqubo epheleleyo kwimveliso nganye. Ngaphaya koko, xhathisa okwakhiwe{5}ngaphakathi kokuloga kwedatha yeUmatshini webhasi yebhasi yokusasazwa kwe-HAIFEIukujonga umjikelo ngamnye. Oku kukuvumela ukuba unxibelelanise nakuphi na ukungaphumeleli komgangatho kwinkqubo ethile engaqhelekanga, yenza ingcambu ekhawulezayo{1}}yesizathu sohlahlelo kunye nolungiso, ngaloo ndlela kuthintelwa inkunkuma yexesha elizayo.
Ekugqibeleni, iinto yomntuayinakungahoywa. Ukuseta okungafanelekanga, ukusetyenziswa kweeresiphi ezingalunganga, kunye nokugcinwa okulambathayo kwesiseko ngabasebenzi abangaqeqeshwanga kunempembelelo ngqo kwisiphumo. Isisombululo apha lutyalo-mali ebantwini: nikezela ngoqeqesho olubanzi noluqhubekayo kuzo zombini ithiyori kunye nokuziqhelanisa ne-diffusion bonding. Phuhlisa kwaye unyanzelise iiNkqubo zokuSebenza eziMgangatho ezicacileyo (ii-SOPs) kuwo wonke umsebenzi, ukusuka ekulayisheni ukuya ekuvaleni. Ngokuxhobisa abaqhubi abanezakhono{4} ngeenkqubo ezichazwe kakuhle kunye nezixhobo ezithembekileyo, udala inkcubeko yokusebenza kakuhle aphoUmatshini wokudibanisa i-HAIFEI wokusasazwaisebenza njengehashe eliphezulu-lemveliso elaliyilelwe ukuba libe.
