Kwi-welding yeshishini, iumatshini wokuwelda yokugcina amandlaisetyenziswa ngokubanzi kwizicelo ezichanekileyo ngenxa yokusebenza kwayo kunye nefuthe elincinci lobushushu. Nangona kunjalo, iinkcukacha ezisoloko zingahoywa-ubude bentelekelelo{2}}inokuchaphazela kakhulu umgangatho wewelding kunye nokusebenza kwesixhobo xa igqithe imida eqhelekileyo. Eli nqaku lichaza izizathu kunye neziphumo zobude boqikelelo olugqithisileyo.
Imiba ePhambili eBangwe buBonelelo obugqithisileyo
1,Usasazo olungalinganiyo lwangoku kunye neeWelds ezingazinzanga
Umatshini we-welding yokugcina amandla uxhomekeke kumbane ophezulu ngokukhawuleza ukuvelisa ubushushu obugxininisiweyo kwiindawo zoqhagamshelwano. Uqikelelo oluphezulu kakhulu lwandisa indlela yangoku, nto leyo ekhokelela kuxinaniso lwangoku olungalinganiyo. Oku kunokubangela i welds ezibuthathaka kwiindawo ezisezantsi{2}}ezamandla kunye nokutshiza okanye ukutshisa{3}kudlula kwindawo{4}}eziphezulu zamandla.
2,Ukonyuka kweNkunkuma yaMandla kunye noMthwalo weZixhobo
Uqikelelo oluphezulu luphakamisa ukuxhathisa kombane, ukunyanzelisa iumatshini wokuwelda yokugcina amandlaukuhambisa amandla amaninzi ukufezekisa ukudibanisa okufanelekileyo. Oku akuchithi nje amandla kuphela, kodwa kwakhona kubeka imithwalo ephezulu eqhubekayo kwi-transformers kunye ne-capacitors, ukukhawulezisa ukuguga kwecandelo kunye nomngcipheko wokushisa.
3,I-Electrode eNxibelelekileyo yeNcam yokuThweba
Ukuphakama okugqithisileyo kwandisa uxinzelelo kunye nokukhuhlana kwiingcebiso ze-electrode, ezibangela ukunxiba okungalinganiyo. Njengoko i-tip deforms kunye nommandla woqhagamshelwano wanda, ukugxininiswa kwangoku kuncipha, kudala umjikelezo wokuhla kokusebenza kunye nokutshintshwa rhoqo.
4,Iziphene zenkangeleko kunye nokuntsonkotha kweNkqubo
Ngaphezulu{0}uqikelelo oluphezulu lukholisa ukukhokelela kwiziphene ezibonakalayo ezinje ngokonakala, ukujika kombala, okanye ukugqabhuka komphezulu. Ngokunikezelwa kwe-ultra-ixesha elifutshane lokukhupha (ngokwesiqhelo<20 ms) of the energy storage welding machine, even minor height deviations can result in inconsistent welds and complicate process tuning.
Izisombululo Eziluncedo
1,Landela iiNgcaciso zengqikelelo ezisemgangathweni
Gcina ubude bentelekelelo phakathi koluhlu olucetyiswayo (umz., 0.2–0.5mm ngokwemigangatho yoshishino). Sebenzisa i-molds okanye izixhobo zokuhlola ukuqinisekisa ukuhambelana kwe-dimensional phambi kwe-welding.
2,Ukwandisa iiParamitha zeWelding
Kwizixhobo zokusebenza ezinoqikelelo oluphezulu, nciphisa langoku kwaye wandise kancinane ixesha lokukhupha ukuze ubuyekeze ukusasazwa kwamandla. Ukwandisa uxinzelelo lwe-electrode ukuphucula uqhagamshelwano.
3,Yenza ukuLondolozwa kweZixhobo rhoqo
Jonga kwaye ulungise iingcebiso ze-electrode ngamaxesha athile. Qinisekisa ukuba izixokelelwano zokupholisa zisebenza ngokufanelekileyo ukunqanda ukugcwala okugqithisileyo{1}}okunxulumene nobushushu obugqithisileyo.
Ukuqukumbela
Ubude boqikelelo olugqithisileyo busenokubonakala buncinci, kodwa buchaphazela ngokuthe ngqo umgangatho we-weld, ubomi besixhobo, kunye nemvelisoumatshini wokuwelda yokugcina amandlaizicelo. Ngokumisela uyilo loqikelelo olusemgangathweni, ukulungelelanisa iiparamitha, kunye nokugcina izixhobo, abavelisi banokunqanda iziphene kwaye basebenzise ngokupheleleyo iingenelo ezichanekileyo zogcino lwamandla ukuwelda{1}ukuguqula ulawulo lweenkcukacha lube ngumda wokhuphiswano kwixesha le-Industry 4.0.
