Zeziphi ii-Electrodes ezisebenza ngokugqwesileyo kwiCopper kumatshini wokuwelda obala?

Kwimizi-mveliso yanamhlanje, umatshini wokuwelda uye waba yimfuneko kwizixhobo zobhedu zokujoyina izixhobo ngenxa yokusebenza kakuhle kunye nokuchaneka kwayo. Nangona kunjalo, ukuhanjiswa okuphezulu kobhedu, iipropathi zokuhambisa i-thermal, kunye nokuthambekela kwe-oxidation kubonisa imingeni ekhethekileyo yokukhethwa kwe-electrode. Ukukhetha ii-electrode ezifanelekileyo akuphuculi kuphela umgangatho we-welding kodwa kwandisa ubomi benkonzo yezixhobo. Esi sikhokelo sivavanya ukhetho olufanelekileyo lwe-electrode kwi-welding yobhedu kunye neyakhoumatshini wokuwelda indawo.

Xa udibanisa ubhedu ngomatshini wakho wokuwelda, ii-electrode kufuneka zibonise:

1.Ukuqhuba koMbane okuPhezulu

• Ukuwelda ubhedu kufuna{0}}ugqithiselo lwangoku olukhawulezayo
• I-Chromium zirconium copper (C18150) inikezela nge-85% IACS conductivity
• Ichaphazela ngokuthe ngqo ukusebenza kwe-welding kunye nokudluliselwa kwamandla

2.I-Enhanced Wear Resistance

• Iingcebiso ze-Electrode zinyamezela uxinzelelo olubalulekileyo kunye noxinzelelo
• I-Chromium zirconium yobhedu ibonelela nge-HRB 75-85 ubulukhuni
• Ukwandisa ubomi benkonzo ngokuphawulekayo xa kuthelekiswa nobhedu olusulungekileyo

3.Ukumelana nobushushu obuphezulu

• Amaqondo obushushu asekuhlaleni angadlula i-600℃ngexesha le-welding yobhedu
• I-Tungsten-i-alloys zobhedu (CuW70) imelana ne-Greater than or equal to 1000 degree
• Gcina ubulukhuni phantsi kweemeko ezinzima

4.Anti{1}}iimpahla zokuncamathelisa

• Ubhedu luthanda ukunamathela kwiindawo ze-electrode
• Ukusasazwa kweoksidi ukomeleza ubhedu kunciphisa ukunamathela
• Iqinisekisa ukusebenza okuhambelanayo kwe-welding

I-1.Chromium Zirconium Copper (C18150)

• I-conductivity elinganayo kunye nokuxhatshazwa kokugqoka
• Ilungele ubhedu obutyebileyo obuphakathi (3-6mm)
• Usetyenziso: Ukuwelda ithebhu yebhetri, izixhobo ze-elektroniki
• Izicwangciso zomatshini we-spot welding: 50-80KA okwangoku, i-0.2-0.5 ubude bexesha lesibini

2.Tungsten{1}}Iingxubevange zobhedu (CuW70/CuW80)

• Ukusebenza okugqwesileyo -kobushushu obuphezulu kunye nokumelana nokhukuliseko lwe-arc
• Ifanelekile kumacandelo obhedu olunzima (Mkhulu kune okanye ulingana no 5mm)
• Izicelo: Iintsimbi ezinkulu zobhedu, i-pipe welding
• Iimfuno zomatshini we-spot welding: i-1-5kHz frequency, ukupholisa okusebenzayo

3.I-Oxide Ukusasazwa Komeleziwe Ubhedu

• Umgangatho ophezulu wokuchasana{0}}neempawu zokuncamathela
• Ifanelekile kwizinto zobhedu ezibhityileyo (ifoyile eyi-1-2mm)
• Usetyenziso: Iithebhu zebhetri yeLithium, i-elektroniki echanekileyo
• Ukucwangciswa komatshini we-spot welding: Iimpuphu ezimfutshane (0.1-0.3s), uxinzelelo oluphantsi

Eyakhoumatshini wokuwelda indawoifuna ulungelelwaniso lweparameter:

1.ULungelelaniso lwangoku kunye nexesha

• Amaxesha amafutshane e-welding (1-2 imizuzwana) ukulwa nokutshatyalaliswa kobushushu okukhawulezayo
• Ubukhulu obuphezulu bangoku (i-60-80KA) iqinisekisa ukudibanisa okufanelekileyo

2.Ulawulo loxinzelelo

• Izinto ezincinci: Uxinzelelo oluphantsi (0.3MPa) luthintela ukuwa
• Amacandelo anzima: Uxinzelelo olongezelelweyo (0.5MPa) luqinisekisa ukungena

3.Ulawulo lweNkqubo yokuPholisa

• Gcina ubuncinci be-60L ngomzuzu wokuhamba kwesantya
• Thintela ukuthamba kwe-electrode ngokukhupha ubushushu obusebenzayo

1.Ukugcinwa rhoqo kwe-Electrode

• Buyisela indawo nge-20% yokunciphisa ububanzi
• Gcina indawo yoqhagamshelwano engaguqukiyo kunye noxinaniso lwangoku

2. IProthokholi yokuCoca umphezulu

• Susa ukwakheka kweoksidi ngeebrasives ezintle
• Qinisekisa iindawo zoqhagamshelwano ezicocekileyo

3.Ukubeka iliso kwinkqubo

• Sebenzisa iisistim ze-PLC ngexesha lokwenene{0}}lokulandelela iparamitha
• Ulungelelwaniso olukhawulezileyo lwe-spatter okanye i-fusion engaphelelanga

Ngowona msebenzi ulungileyo womatshini wokuwelda ngobhedu:

• Izinto zobunzima obuphakathi: Ubhedu lweChromium zirconium
• Amacandelo anzima kunye namaqondo obushushu aphezulu: Tungsten{0}}i-alloys zethusi
• Izixhobo ezibhityileyo kunye nokusetyenziswa okuchanekileyo: Ukusasazwa kweoksidi yomeleza ubhedu
• Uxwebhu olufanelekileyo lweeparamitha kwindibaniselwano yemathiriyeli nganye
• Ukuseka iishedyuli zokhuseleko lolondolozo

Yandisa ukusebenza komatshini wakho we-electrode ngokusebenzisa:

• Isixhobo-iprofayile yeparamitha ethile
• Ukuhlolwa rhoqo kwe-electrode kunye nokugqoka
• Ukuqinisekiswa kokusebenza kwenkqubo yokupholisa
• Uqeqesho lomsebenzisi kwiimpawu zobhedu
• Amaxwebhu olondolozo olubanzi

Ukuqukumbela

Ukukhetha okufanelekileyo kwe-electrode kwi-welding yobhedu kunye neyakhoumatshini wokuwelda indawoifuna ukuqwalaselwa ngononophelo kwiipropati eziphathekayo, iimfuno zokutyeba, kunye neeparamitha zokusebenza.

Ngokuthelekisa imathiriyeli yenzululwazi, uhlengahlengiso oluchanekileyo lweparamitha, kunye nokugcinwa okucwangcisiweyo, abavelisi banokuphucula kakhulu umgangatho we-weld ngelixa besandisa ubomi benkonzo yezixhobo.

Ukhetho oluchanekileyo lwe-electrode, oludityaniswe nokucwangciswa komatshini we-welding ofanelekileyo kunye nezenzo zokugcinwa, kuqinisekisa ukusebenza okuthembekileyo kuzo zonke izicelo ezahlukeneyo zobhedu, ukuxhasa ukusebenza kakuhle kwemveliso kunye nomgangatho odibeneyo kwiindawo zokuvelisa ezifunayo.

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