Umatshini wokuLawula ubushushu bomnyango weMoto ulungele ukuncamathelisa amantongomane okanye izitudi, unikezela ngezibonelelo eziphambili zobugcisa kunye nokusebenza. Le nkqubo yenza i-welds eqinile phakathi kwamanqanaba entsimbi ahlukeneyo kwaye iqinisekise ukulungelelaniswa ngokuchanekileyo kwindibano echanekileyo. Idala -ibhondi yentsimbi ephezulu ekwaziyo ukumelana noxinzelelo lwebhayisekile yemihla ngemihla kunye namandla ongquzulwano. Njengoko i-weld isenziwa ngaphakathi, ishiya uphawu lwangaphandle{4}lukhululekile, lugcina ubuhle. Ngaphaya koko, uyilo lwamantongomane luvumela iiwelds ezininzi ezinamandla ukuba zenziwe ngaxeshanye kumsebenzi omnye osebenzayo.
Kutheni Usebenzisa i-Projection Welding?
KwiPlayiti ye-Lock Catch Cover, i-Projection Welding Lolona khetho lufanelekileyo kuba:
Oomatshini bokuwelda ucango lwemoto, abakwabizwa ngokuba ngoomatshini bokuwelda ucango lwemoto, baphumeze iziphumo ezigqwesileyo zokutshixa ucango ngenxa yokusebenzisa kwabo ubuchwephesha be-welding obuphakathi{0}}berequency inverter hot riveting. Okwangoku, oomatshini bokutshixa ucango lweemoto baye bafumana izizukulwana ezithathu zohlaziyo lwetekhnoloji.
Aba matshini basebenzisa indlela yoxinzelelo oluthe ngqo, ebonelela ngokugqwesileyo kokulandela{0}}ukusebenza kunye nesantya esiphezulu sokuwelda. Icandelo lesikhokhelo salo matshini lisebenzisa isixhobo esikhethekileyo esisezantsi{2}} sokukhuhlana, kwaye ivalve ye-electromagnetic iqhagamshelwe ngokuthe ngqo kwisilinda, inyusa isantya sokuphendula isenzo, inyusa isantya se-welding, kwaye inciphisa ilahleko yokuhamba komoya.
Yenza ukuDityaniswa kweMetal okungafaniyo
Iyakwazi ukuwelda ipleyiti yokugquma (ehlala iphantsi-intsimbi yekhabhoni esezantsi) ukuya kumandongomane/izikhonkwane (kwakhona iqhele ukuba yintsimbi, kodwa inokuba kumgangatho owahlukileyo).
01
Isikhundla esichanekileyo
Uqikelelo ngokwalo lubonelela ngolungelelwaniso oluchanekileyo, luqinisekisa ukuba umngxuma ophothiweyo ukwindawo eyiyo kanye, nto leyo ibalulekileyo ekudibaneni okubambekayo.
02
Amandla aphezulu kunye nokuthembeka
Yenza i-nugget yentsimbi eyomeleleyo edityanisiweyo, ekhokelela kwidibaniso ephezulu-yamandla ekwaziyo ukumelana nomthwalo womjikelo ukusuka ekusebenzeni kokutshixa rhoqo kunye namandla empembelelo ngexesha longquzulwano.
03
Imbonakalo ecocekileyo
Emva kwe-welding, iindawo ze-weld zifumaneka phakathi kweendawo zokukhwelana, zishiyaakukho manqaku abonakalayo e-weldkwindawo eveziweyo yecwecwe lokugubungela, ukugcina i-aesthetics.
04
Iyakwazi ukuWelds ezininzi ngaxeshanye
Indongomane enye ingaba neengqikelelo ezininzi, ivumela onke amanqaku ukuba adityaniswe ngestroke enye, okwenza inkqubo isebenze kakhulu.
05
Uyenza njani iNkqubo: UkuPhuculwa kwi-Automated Workstation
Zonke izixhobo ze-welding ezizenzekelayo zisebenzisa i-intermediate frequency inverter resistance welding technology, eyahlula kwabanye oomatshini bokuwelda kunye nobomi obude benkonzo, ingxolo ephantsi yokusebenza, ukusebenza kakuhle kwamandla kunye nobuhlobo bendalo.
I-HAIFEI izinikele ngokupheleleyo kwi-R&D kunye nemveliso yoomatshini bokuwelda bendawo ephakathi rhoqo abafana noomatshini bokuwelda ucango lwemoto, kwaye ibe negalelo elikhulu ekuxhathiseni umatshini wokuwelda i-R&D kunye namatyala okuvelisa kushishino lweenxalenye zemoto, ishishini lesixhobo sezixhobo zekhaya, ishishini lombane eliphantsi {0}, kunye ne-aerospace kunye namashishini okwakha iinqanawa.
Esinye-isisombululo sokumisa
Umatshini we-latch welding we-automotive door latch uxhotyiswe ngomsebenzi wokulungelelanisa isantya soxinzelelo, ukuvumela ukulungelelaniswa okungahambiyo kokunyuka kunye nokuhla kwesantya sentloko yoxinzelelo, okunciphisa impembelelo xa ucinezela i-workpiece. Ikwabonisa umsebenzi onyukayo wokulungelelanisa i-buffer ukulawula ngokukhululekileyo isantya esinyukayo se-buffer, ukunciphisa impembelelo yomatshini ukwandisa ubomi benkonzo ye-cylinder kunye namaqondo aphantsi engxolo.
Esinye-isisombululo sokumisa
Ngoku sesona sixhobo siphambili sokuwelda kwiilatshi zecango zemoto. Ngesicelo esibanzi, i-welding transformer ihlangene ngobukhulu kodwa iphezulu kwimveliso yamandla. Ngokwandisa i-frequency ye-welding transformer ukusuka kwi-frequency mains yangoku ye-50 / 60HZ ukuya kwi-1000HZ, ubunzima bezinto ezingundoqo zentsimbi ziyancipha kakhulu.
Esinye-isisombululo sokumisa
Iidiode zokuhlaziya kwisekethe yesibini ye-transformer iguqula amandla ombane kumandla e-DC kumatshini wokuwelda, ophucula kakhulu i-inductance coefficient yesekethe yesibini kwaye igcine ngaphezulu kwe-30% yokusetyenziswa kwamandla omsebenzisi.
Esinye-isisombululo sokumisa
Bonke oomatshini bokuwelda iingcango zeemoto zenkampani balawulwa ngokwedijithali ngomntu -ujongano lwescreen esichukumisayo somntu, ukwenza umsebenzi ube lula kwaye kulula ukuwuqonda. Ukusebenza komatshini we-welding kunokwandiswa ngeprogram yekhompyutha yomntu. Ukulungiswa okuhlukeneyo kunokwenziwa kwaye kufaniswe ngokweemfuno zabathengi ukuhlangabezana neemfuno ze-welding ye-workpieces eyahlukeneyo, kunye noomatshini abakhethekileyo abazenzekelayo banokwenziwa ngokwezifiso kubathengi ukuphucula ukusebenza kakuhle kwemveliso.
Uphuculo lwenkqubo yentelekelelo yewelding yeepleyiti zokubambisa ezitshixayo ukuya kwi-automation yiprojekthi yakudala yokwakhaI-Automated Welding Workstation. Ezona njongo ziphambili kukuphumezaimveliso engenamntu okanye-elula, qinisekisa umgangatho ongaguqukiyo, phucula ukusebenza kakuhle, kunye nokunciphisa iindleko{1}}zexesha elide..
Oku kulandelayo kuchaza amanyathelo aphambili, izixhobo eziyimfuneko, kunye neengqwalasela ezibalulekileyo kolu hlaziyo.
1. Isisombululo esizisebenzelayo esingundoqo: Ukwakha iNdawo yokuSebenza
Isisombululo sigxile ekudaleni inkqubo edityanisiweyo, evaliweyo{0}}yeluphu ethatha indawo yokuphathwa ngesandla, ukusebenza, kunye nokugweba. Lo mzobo ungezantsi ubonisa ulwakhiwo oluqhelekileyo kunye nokuhamba komsebenzi kwindawo yokusebenzela ye-welding ezenzekelayo.
2. Uqhekeko oluneenkcukacha kunye neeTekhnoloji eziPhambili
a. Ukutya okuzenzekelayo kunye neNkqubo yokubeka
- Cover Plate Feeding: Iqhele ukwenziwa ngu-irobhothi yoshishinoixhotyiswe ngevacuum grippers okanye iinzipho mechanical ngokwesikoukukhetha iipleyiti kwiiracks okanye kwiiconveyors.
- Ukutya amandongomane: Isebenzisaisitya sokungcangcazela kwesityaokanyei-servo{0}}i-fidlisi eziqhutywayoukuqhelanisa kunye nokuhambisa amantongomane kwindawo echanekileyongaphambili{0}}seta indawo.
- Itekhnoloji yokuma okuPhambili: Kufuneka kuqeshwe isikhululo sokugqibela sokuweldaeziphezulu-izilungiso ezichanekileyo(nge-hydraulic/pneumatic localing pins) ukukhusela ipleyiti yokugquma. Ukwenzela{1}}iimfuno ezichanekileyo eziphezulu, hlanganisa ainkqubo yombono womatshiniukwenza ulungelelwaniso olubonakalayo lwesibini lwendawo ye-nut phambi kwe-welding, ukuqinisekisa ukuphambuka kwe-zero.
b. Umatshini wokuWelding ozenzekelayo
CNC Projection Welder: Intliziyo yendawo yokusebenza. Kufuneka ibonise:
- Programmable Controller: Ukugcina kunye nokulawula iiparitha ze-welding (okwangoku, ixesha, uxinzelelo) kumanani ahlukeneyo amacandelo.
- Inkqubo ye-Servo Press: Ibonelela ngokuchanekileyo, amandla e-electrode ephindaphindiweyo kunye neeprofayili zoxinzelelo ezicwangcisiweyo.
- Isinxibo se-Electrode esizenzekelayo: Ukugqoka rhoqo i-electrode emva kwenani elimiselweyo le-welds ukuqinisekisa umgangatho ohambelanayo we-weld kunye nokwandisa ubomi be-electrode.
c. -Kwinkqubo yokuJonga kunye noQinisekiso loMgangatho
- Ukubekwa esweni kwenkqubo yeWeld (WPM): I-weld controller ibeka ilisookwangoku, amandla ombane, ukuxhathisa, kunye namandlangayo yonke iweld{0}}ixesha lokwenyani, uthelekisa ngokuchasene nokusetwa kwangaphambili okwamkelekileyo iifestile. Nakuphi na ukutenxa kubangela iflegi ethi "NG" (Akukho Kulungileyo), i-alam, okanye ukumakisha.
- Thumela-Weld In{1}}Uhlolo lomgca:
- Ukuhlolwa kombono: Iikhamera zemizi-mveliso zijonga indawo ye-nut, isitshizi, okanye iziphene zomhlaba.
- Isampula yeTorque: Indibaniselwanoi-servo{0}}i-screwdriver yombanewenza ahamba/hayi{0}yiya kuvavanyo lwegeyijiokanye angaphambili{0}}seta uvavanyo lwetorquekumantongomane ngokweshedyuli ecwangcisiweyo, ebonelela ngeyona nto ithembekileyo yokuqinisekisa amandla.
d. Ukukhuphela ngokuzenzekela kunye nokuHlela&Ndlela yoLawulo olusembindini
- Irobhothi okanye isixhobo esizenzekelayo sisusa indibano edityanisiweyo.
- Ngokusekwe kwiziphumo ze-QA, ibeka iinxalenye ezigqithisiweyo kwindawo yokubeka impahla egqityiweyo okanye kwindawo yokuhambisa kunye neendawo ezingaphumeleliyo kumgqomo wokuvalelwa.
- I-PLC (IsiLawuli seNgcaciso eYilwayo): Isebenza njenge "ingqondo," ukulungelelanisa ukulandelelana kunye nokukhusela ukhuseleko lwazo zonke iinxalenye (irobhothi, i-welder, umbono, abahambisi).
- I-HMI (uMntu{0}}uMsebenzi wonxibelelwano): Iphaneli yesikrini esichukumisayo sabasebenzisi ukufowunela iinkqubo, ukubeka iliso kwimeko, kunye nokujonga ii-alam.
- Ukulandelelwa kweDatha: Iqhagamshela kumzi-mvelisoI-MES (iNkqubo yokuSebenza yokuVelisa), ukurekhoda iiparamitha ze-welding, idatha esemgangathweni, kunye neetampu zexesha kwinxalenye nganye, eyenza ukulandeleka okupheleleyo.
Isishwankathelo
Undoqo wokuzenzekela kukuba: ukubuyisela izandla zabantu endaweni ye{0}}iirobhothi ezichanekileyo kunye nezixhobo, ukubuyisela amava omntu kunye nomgwebo kunye ne-CNC welders kunye nezinzwa ezicwangcisiweyo, kunye nokutshintsha ulungelelwaniso lwabantu kunye nenkqubo yolawulo oluphakathi. Eyona njongo iphambili kukuveliswa kweepleyiti zokuvala ezitshixayo ezinomgangatho ophuculweyo, ukusebenza kakuhle, ukungaguquguquki, kunye nokulandeleka.
Xa kuthelekiswa neWelding eqhelekileyo ye-Ac Resistance, oomatshini bokuwelda bamacango eZithuthi banezi mpawu zilandelayo:
Uzinzo oluphezulu lwe-welding, ixesha elincinci le-welding, ukuphucula ukusebenza kakuhle kunye nomgangatho we-welding
Ukonga amandla ngaphezu kwe-30%, iindleko zokusebenza eziphantsi, i-welding ephantsi yangoku kunye noxinzelelo lwe-electrode
Igalelo lamandla elilungelelanisiweyo-kwisigaba sesithathu kunye nomba wamandla ukuya kuthi ga kwi-95%
Uluhlu lwewelding olubanzi, oluneziphumo ezingcono zokuwelda kwintsimbi ephantsi-yekhabhoni, intsimbi engatyiwayo, ubhedu, ialuminiyam, kunye namashiti avuthiweyo.
Phantse akukho kulahlekelwa kwamandla okubangelwa kwisekethe yesibini
Ubomi be-Electrode bungaphezulu kokuphindwe kabini, ukunciphisa ixesha lokubuyisela i-electrode
Ukunciphisa kakhulu iindleko zokufakela iintambo zombane kunye nezixhobo ezincedisayo ezifana namanzi kunye negesi
Ichaneke ngakumbi, ngokukhawuleza, kunye nolawulo olubanzi ngakumbi kunye nohlalutyo lweeparamitha ze-welding
Iifayile ezishisayo: Ucango lwemoto oluxhathisa umatshini wokushisa ubushushu, ucango lwaseTshayina lokumelana nobushushu abavelisi bomatshini, ababoneleli, umzi-mveliso
