I-Automotive Shock Absorber Welding Production Line Solution

I-Automotive shock absorbers zizinto ezibalulekileyo zokunqunyanyiswa ezichaphazela ngokuthe ngqo ukuzinza kwesithuthi, ukukhululeka kokuqhuba, kunye nokhuseleko. Ngexesha lokusebenza kwesithuthi, i-absorber absorbers kufuneka imelane nokunyakaza okuphindaphindiweyo, imithwalo yempembelelo, kunye nokutshintsha koxinzelelo ixesha elide. Ngoko ke, umgangatho we-welding wecandelo ngalinye udlala indima ebalulekileyo ekuqinisekiseni ubomi benkonzo kunye nokuthembeka kwemveliso yokugqibela.

Ngophuhliso oluqhubekayo lwezithuthi zabakhweli, izithuthi zorhwebo, kunye nezithuthi zamandla amatsha, abavelisi bezinto zothusayo bajongene neemfuno eziphezulu zokusebenza kakuhle kwemveliso, ukuhambelana kwe-welding, kunye nokulandeleka komgangatho. Iindlela zemveli zokuwelda ngesandla ngokuthe ngcembe azikwazi ukufikelela kwiimfuno zokwenza iimoto zale mihla ngenxa yomgangatho ongazinzanga we-welding, iindleko eziphezulu zabasebenzi, kunye nomthamo omncinci wemveliso.

I-HAIFEI ibonelela ngezisombululo ze-automotive shock absorber welding esekelwe kwizakhiwo ezahlukeneyo zemveliso, iimfuno zamandla emveliso, kunye namanqanaba okuzenzekelayo. Isisombululo sidibanisa itekhnoloji yokumelana ne-welding, itekhnoloji ye-welding ye-seam, i-robotic automation, ukulayishwa ngokuzenzekelayo kunye neenkqubo zokukhulula, kunye neenkqubo zokuhlola umgangatho ukunceda abavelisi ukuba bafezekise imveliso ye-absorber ezinzileyo, esebenzayo kunye nephindaphindayo.

Ukusuka kwizitishi zokuwelda umntu ukugqiba imigca yemveliso ezenzekelayo, i-HAIFEI ixhasa abathengi kuyo yonke inkqubo, kubandakanywa uphuhliso lwenkqubo ye-welding, uyilo lwe-fixture, ukuveliswa kwezixhobo, ukufakela, ukugunyazisa, kunye-nenkxaso yokuthengisa.

Multi working station spot welder for shock absorber bracket -1

Multi working station spot welder for shock absorber bracket -2

Multi working station spot welder for shock absorber bracket -3

Multi working station spot welder for shock absorber bracket -4

Spot welder yesibiyeli somothuko

Ukuqinisekisa ukomelela kwe-Welding kunye nokuSebenza kokutywinwa

I-absorber shock ngokuqhelekileyo iqulethe izinto ezininzi zetsimbi, kubandakanywa ityhubhu yangaphandle, ityhubhu yangaphakathi, isihlalo se-spring, i-bracket mounting, ikhava yokuphela, isikhokelo se-piston, kunye nezixhobo zokudibanisa. Amalungu ahlukeneyo afuna iinkqubo ze-welding ezahlukeneyo ngokwezakhiwo zabo kunye neemfuno zoomatshini.

Inkqubo ye-welding kufuneka iqinisekise:

• Amandla aphezulu adibeneyo phantsi kokunyakaza okuqhubekayo;
• Ukungena kwe-welding ezinzileyo;
• Ukusebenza kakuhle kokutywinwa;
• I-welding deformation ephantsi;
• Umgangatho wembonakalo ehambelanayo.

Nasiphi na isiphene se-welding, esifana ne-fusion engaphelelanga, i-spatter eninzi, ukuvuza, okanye i-deformation, inokuchaphazela ukusebenza kunye nokuqina kwe-shock absorber.

Ukulawula uTshintsho lwe-Welding ye-Thin{0}iMixholo yodonga

Iityhubhu ezininzi zokufunxa izinto ezothusayo zenziwa kusetyenziswa{0}}izixhobo zentsimbi eludongeni. Ukufakwa kobushushu obugqithisileyo ngexesha le-welding kunokubangela:

• Ukuguqulwa kwemibhobho;
• Ukwahluka kobubanzi;
• Ukuchaneka kakubi kwendibano;
• Ukunciphisa ukuxhathisa ukudinwa.

I-HAIFEI ukuxhathisa izisombululo ze-welding zisebenzisa i-welding elawulwayo yangoku, uxinzelelo lwe-electrode olulungisiweyo, kunye nemilinganiselo ye-welding echanekileyo yokunciphisa impembelelo yobushushu kunye nokugcina ukuchaneka kwe-dimensional.

Kwimveliso yemoto- yomthamo ophezulu, iiparamitha zewelding ezizinzile zibalulekile kuba amawaka eemveliso kufuneka agcine umgangatho ofanayo yonke imihla.

Ukuphucula iMveliso ngokuSebenza ngokuzenzekela

Ukuveliswa kwe-Automotive shock absorber ngokuqhelekileyo kufuna ubuninzi obukhulu kunye nemveliso eqhubekayo. Ukulayishwa ngesandla, ukubeka, kunye nokusebenza kwe-welding kunokudala umgangatho ongahambelani kunye nokunciphisa ukuveliswa kwemveliso.

Ngokudibanisa iinkqubo zokutya ngokuzenzekelayo, ukuphatha i-robotic, ukulungiswa kwe-welding ezinikeleyo, kunye neenkqubo zokuhlola i-intanethi, i-HAIFEI inceda abavelisi banciphise ukuxhomekeka kwabaqhubi kwaye bafezekise imveliso ezinzileyo.

Umgca wokuvelisa i-shock absorber ngokuqhelekileyo ubandakanya iinkqubo ezininzi ukusuka ekulungiseleleni ityhubhu ukuya ekuhlolweni kokugqibela. Ngokwesakhiwo semveliso yabathengi kunye neemfuno zemveliso, i-HAIFEI inokubonelela ngezisombululo ze-welding ezilungiselelwe kwinqanaba ngalinye lemveliso.

UkuHamba kweNkqubo yokuVelisa iShock Absorber

Iimveliso ezidityanisiweyo

Isibiyeli se-Shock absorber 01

Isibiyeli se-Shock absorber 02

 

 

 

1. I-Shock Absorber Bracket Projection Welding

Izixhobo: MFDC Projection Welding Machine

Uninzi lwezixhobo zokufunxa iimoto zifuna izibiyeli, iipleyiti ezikhwelayo, amandongomane, okanye izinto zokuqinisa ukuze zidityaniswe kumzimba wombhobho.

Inkqubo ye-welding yeprojekti isebenzisa iingqikelelo ze-welding ezenzelwe ukugxila ngoku kunye nobushushu kwiindawo zokuwelda, ukudala amajoyina anamandla kwaye athembekileyo.

Oomatshini bokuwelda be-HAIFEI MFDC balungele ukuwelda:

• Izibiyeli zokukhwela;
• U{0}izibiyeli ezimile;
• Iipleyiti zokuqinisa;
• Amantongomane kunye neebholiti;
• Amacandelo oqhagamshelo lokumiswa.

Xa kuthelekiswa nezixhobo zokuwelda zemveli ze-AC, iteknoloji ye-welding ye-DC ephakathi - rhoqo inika ulawulo lwangoku oluchaneke ngakumbi, isantya sokuphendula ngokukhawuleza, kunye nomgangatho ozinzileyo wokuwelda, ofaneleke ngokukodwa amacandelo emoto afuna ukuhambelana okuphezulu.

Iingenelo eziphambili:

• Ulawulo lwangoku lwe-welding;
• Ukunciphisa i-welding spatter;
• Ukuqulunqwa kwe-nugget ezinzileyo;
• Ifanelekile kwimveliso ezenzekelayo;
• Ukuhlanganiswa okulula kunye neerobhothi kunye nezixhobo ezizenzekelayo.

2. Shock Absorber Spring Seat Welding

Izixhobo: Inkqubo ye-Resistance Welding Welding

Isitulo sasentwasa hlobo singumthwalo obalulekileyo-icandelo elithwele into efunxa ukothuka. Ngexesha lokusebenza kwesithuthi, ngokuqhubekayo ifumana uxinzelelo lwentwasahlobo kunye nemikhosi yokungcangcazela.

Inkqubo ye-welding kufuneka iqinisekise:

• Ukubekwa ngokuchanekileyo phakathi kwamacandelo;
• Ukomelela kwe-welding efanayo;
• Umjikelo wemveliso ozinzileyo;
• Uxhulumaniso oluthembekileyo phantsi kokulayisha ngokuphindaphindiweyo.

I-HAIFEI iyila izixhobo zokuwelda ezilungelelanisiweyo ngokwemizobo yabathengi ukuze kuqinisekiswe indawo echanekileyo phambi kwe-welding kunye nokugcina umgangatho ongaguqukiyo ngexesha lemveliso yobuninzi.

3. Shock Absorber Tube Seam Welding

Izixhobo: Umatshini wokuWelding we-Resistance Seam

Ityhubhu yesilinda yenye yezona zinto zibaluleke kakhulu kwi-absorber shock. Umthungo we-welding kufuneka unikeze amandla omatshini kunye nokusebenza kokutywinwa kuba isakhiwo sangaphakathi sineoli ye-hydraulic okanye igesi.

Oomatshini bokuwelda umthungo be-HAIFEI bayilelwe ukuqhubekeka nokuvuza{0}}nobungqina bokuwelda kumalungu ecylindrical.

Ngexesha le-welding ye-seam, amavili e-electrode ajikelezayo ahlala efaka uxinzelelo kunye ne-welding current kunye nommandla odibeneyo, ukudala umthungo odibeneyo oqhubekayo.

Izinto eziluncedo ze-HAIFEI kwisisombululo sokuwelda komthungo:

• Umthungo we-welding oqhubekayo kunye nofanayo;
• Ukusebenza kokutywina okugqwesileyo;
• Isantya se-welding esizinzileyo;
• I-deformation ephantsi;
• Ifanelekile kwimveliso ephezulu{0}}yevolumu.

Inkqubo ye-welding ye-seam isetyenziswa ngokubanzi:

• iityhubhu zangaphandle ezifunxayo;
• Iisilinda zeHydraulic;
• Amacandelo e-tubular yeemoto;
• Izikhongozeli zentsimbi ezitywiniweyo.

4. I-Automatic Welding Robot Integration

Izixhobo: Indawo yokusebenza yeRobhothi yokuWelding

Kubathengi abafuna ukusebenza okuphezulu kwemveliso, i-HAIFEI inokudibanisa iinkqubo zerobhothi kwimigca ye-welding ye-shock absorber.

Indawo yokusebenza yerobhothi yewelding inokubandakanya:

• Ukulayisha okuzenzekelayo;
• Ukubekwa kwerobhothi;
• Ukusebenza kweWelding;
• ukhuphelo oluzenzekelayo;
• Ukudluliselwa kwemveliso;
• Ukuhlolwa komgangatho.

I-robot iphatha ngokuzenzekelayo amacandelo ngokweendlela ezicwangcisiweyo, ukunciphisa ukusebenza ngesandla kunye nokuphucula ukuhambelana kwemveliso.

Usetyenziso oluqhelekileyo:

• -umthamo ophezulu wemveliso yeemoto;
• Imifuziselo -eyenziweyo yokutsala ukothuka;
• Imigca yemveliso eguquguqukayo.

Imvelaphi yeProjekthi

Umvelisi ochwephesha we-automotive shock absorber ufuna isisombululo esiphuculweyo se-welding ukuphucula ukusebenza kakuhle kwemveliso kunye nokuhambelana kwe-welding kumacandelo okunqunyanyiswa.

Umthengi uvelise iimodeli ezahlukeneyo zokutsala ukutshatyalaliswa kweemoto kunye nezixhobo ezifunekayo ezikwazi ukuphatha imveliso eqhubekayo ngelixa ugcina umgangatho we-welding ozinzile.

Imingeni ephambili ibandakanya:

• Ukuxhomekeka kakhulu emsebenzini;
• Umgangatho wokuwelda ngesandla ongahambelaniyo;
• Ubunzima bokugcina i-welding parameters;
• Ukunyusa imfuno yemveliso.

HAIFEI Isisombululo

Ngokusekelwe kubume imveliso umthengi kunye neemfuno imveliso, HAIFEI iphuhlise isisombululo ukuwelda elungiselelwe kuquka:

Isixhobo sokuwelda se-MFDC sokuwelda isibiyeli;

• Izixhobo zokumisa ezizenzekelayo;
• Inkqubo yokudibanisa i-seam ye-tube welding;
• Irobhothi{0}}ukuphathwa kwezixhobo ezincedisayo;
• Inkqubo yokwenziwa kweparamitha.

Ngaphambi kokunikezelwa kwezixhobo, i-HAIFEI iqhube iimvavanyo ze-welding isebenzisa iisampulu zabathengi ukuqinisekisa amandla okuwelda, umgangatho wenkangeleko, kunye nokubanakho kwemveliso.

Iziphumo zeProjekthi

Emva kokuphunyezwa, umgca wemveliso uphumelele:

• Umgangatho wokuwelda uzinzile ngakumbi;
• Ukuphuculwa kwempumelelo yemveliso;
• Ukuncitshiswa kokuxhomekeka kubasebenzi abanezakhono;
• Ukuhambelana kwe-welding engcono phakathi kweebhetshi ezahlukeneyo;
• Ulawulo lwemveliso olulula kunye nolawulo lomgangatho.

Isisombululo se-welding esilungiselelweyo sanceda umthengi ukuba akhe inkqubo yokuvelisa icandelo elisebenzayo nelithembekileyo lokumiswa kweemoto.

Amava eNkqubo ye-Automotive Welding

I-HAIFEI iqokelele amava abanzi kwizicelo zokuxhathisa ukuwelda kumacandelo emoto, kubandakanywa iinxalenye zokunqunyanyiswa, izibiyeli, iinxalenye zesakhiwo, kunye-nosetyenziso lwentsimbi ephezulu.

Iqela lethu lobunjineli aliqondi kuphela iimfuno zezixhobo ze-welding kodwa kunye nenkqubo epheleleyo yokuvelisa ngasemva kwezixhobo zemoto.

ULungiselelo lweWelding ngokweSimo kunye nezisombululo

Wonke umenzi we-absorber othusayo unokuba nemilinganiselo eyahlukeneyo yetyhubhu, izakhiwo zesibiyeli, umthamo wemveliso, kunye neemfuno ezizenzekelayo.

I-HAIFEI ibonelela ngezisombululo ezilungiselelweyo ezisekelwe kwi:

• Imizobo yemveliso;
• Iimpawu zezinto eziphathekayo;
• Iimfuno zeWelding;
• Ixesha lomjikelo wemveliso;
• Uyilo lwefektri.

Uvavanyo lweNkqubo yeWelding phambi kokuhanjiswa

Phambi kwezixhobo zokuvelisa, i-HAIFEI inokwenza iimvavanyo zesampulu ze-welding ukuqinisekisa:

• iiparamitha zokuwelda;
• Amandla adibeneyo;
• Imbonakalo yeWelding;
• Ukubanakho kwemveliso.

Oku kunceda abathengi ukunciphisa imingcipheko phambi kotyalo-mali.

Gqibezela iAutomation Integration yeZakhono

I-HAIFEI ixhasa indibaniselwano ye:

• oomatshini bokuwelda;
• iirobhothi;
• Iinkqubo zokutyisa ezizenzekelayo;
• Abahambisi;
• Ukuhlolwa kombono;
• Ulawulo lwedatha yemveliso.

Abathengi banokufumana isisombululo esipheleleyo sokuvelisa endaweni yokuthenga oomatshini ngabanye ngokwahlukeneyo.

Ingaba ufuna umatshini wokuwelda omnye wokuxhathisa okanye umgca wokuvelisa i-absorber ozenzekelayo, i-HAIFEI inokubonelela ngesisombululo esilungiselelwe ngokusekelwe kwiimfuno zakho zemveliso.

Sithumelele imizobo yakho yokothuka, iimfuno ze-welding, umthamo wemveliso, kunye nemingeni yangoku yokuvelisa. Iqela lethu lobunjineli liya kuhlalutya isicelo sakho kwaye licebise eyona nkqubo ifanelekileyo ye-welding.

Qhagamshelana neeNjineli ze-Welding ze-HAIFEI kwiProjekthi yakho yokuVelisa iiMoto