Kwintsimi yokulungiswa kwesinyithi,oomatshini bokuwelda amabala aphakathiziye zaba zizixhobo zokuwelda ezingundoqo kumashishini afana nokuvelisa iimoto, ukuveliswa kwezixhobo zekhaya, kunye ne-aerospace ngenxa yeempawu zabo zobugcisa ezizodwa. Ngophuculo lwamanqanaba okuzisebenzela kwimizi-mveliso, imfuno yentengiso yoomatshini bokuwelda bamabala aphakathi iyaqhubeka nokukhula. Eli nqaku liza kuhlalutya ngokucwangcisekileyo iingenelo eziphambili kunye neziphene ezikhoyooomatshini bokuwelda amabala aphakathiukusuka kwimilinganiselo efana neeparamitha zobugcisa, iimeko zosetyenziso, kunye nokusebenza kakuhle kwezoqoqosho, ukunika isigqibo{0}}ukwenza ireferensi kubasebenzisi boshishino.
I. Izinto eziluncedo ezingundoqo zoomatshini bokuwelda beNdawo yeFrekhwensi ePhakathi
- Uqinisekiso loMgangatho weWelding echanekileyo
Oomatshini bokuwelda bamabala aphakathi basebenzisa i-inverter frequency ka-1000-4000Hz. Xa kuthelekiswa nezixhobo ze-AC zemveli, isantya sabo sokuphendula ngoku welding sonyuka ngamaxesha angaphezu kwe-10. Itekhnoloji ye-inverter ephezulu{8}}yesantya esiphezulu yenza ukuba ulawulo lwangoku luchaneke kwinqanaba le-0.25ms, liqinisekisa ukubunjwa kwe-welding nugget ezinzileyo. Ukuthatha i-welding yebhetri yesithuthi samandla esitsha njengomzekelo, oomatshini bokuwelda bamabala aphakathi banokulawula ukuguquguquka koxinzelelo lwe-electrode ngaphakathi kwe-± 1.5%, behlisa ngokubonakalayo amazinga esiphako afana neeweld ezibandayo kunye nokutshisa.
- Ishishini-UkuSebenza ngokuSebenza kakuhle kwamandla
Ngokusebenzisa -uguqulo oluqhelekileyo lweemodyuli zoguqulo lwe-IGBT, amandla eemodyuli ze-medium frequency spot welding machine anokufikelela ngaphezulu kwe-0.95, okonga i-30% -40% yamandla xa kuthelekiswa ne-AC welders. Olona lwazi luvavanyiweyo luvela kumenzi wesixhobo sasekhaya lubonisa ukuba phantsi komthamo ofanayo wemveliso, isixhobo esinye esiphakathi ngamaza omoya sinciphisa ukusetyenziswa kwamandla onyaka nge-186,000 kWh, ukuguqulela ukongiwa kweendleko zombane ezingaphezu kwe-120,000 CNY.
- Impumelelo ekuziqhelaniseni nezinto
Enkosi kuzinzo lwemveliso ye-DC,oomatshini bokuwelda amabala aphakathiiyakwazi ukucubungula izinto ezikhethekileyo ezifana ne-aluminium alloy kunye ne-galvanized sheet sheets kunye nobukhulu be-0.3-6mm. Kwimveliso yesithuthi sikaloliwe, isixhobo sinokubuyekeza ngokuzenzekelayo umahluko we-impedance kwiindibaniso ezahlukeneyo zobukhulu beshiti, ukuqinisekisa ukuba amandla adityanisiweyo e-welding yentsimbi eyahlukileyo ahlangabezana neemfuno ezisemgangathweni ze-EN ISO 14327.
- Intelligent Control Upgrade
Oomatshini bokuwelda bamabala aphakathiixhotyiswe ngePLC + iinkqubo zokulawula isikrini sokuchukumisa zixhasa ukugcinwa kwamafu kweeseti ezingama-500 zeeparamitha ze-welding. Inkampani yecandelo leemoto, ngokuzisa inkqubo ye-algorithm yokuphucula i-AI, yanciphisa ixesha lokutshintsha umgca wemveliso ukuya kwimizuzu emi-2 kunye nokwandisa ukusetyenziswa kwezixhobo ngokubanzi kwi-92%.
II. Ukusilela okukhoyo koomatshini bokuwelda beNdawo ePhakathi rhoqo
- Umda woTyalo-mali oluPhezulu oluPhezulu
Amacandelo angundoqo oomatshini bokuwelda amabala aphakathi (umzekelo, iimodyuli ze-IGBT, -eziguquguqukayo ezihamba rhoqo) zinezinga lokuxhomekeka kwamanye amazwe angama-65%, okukhokelela kwiindleko zokuthengwa kwezixhobo 2-amaxesha ama-3 aphezulu kuneentsimbi eziqhelekileyo ze-AC. Ityala lokuthenga elivela kumzi-mveliso omncinci nophakathi wokulungisa izinto zentsimbi libonise ukuba imodeli ye-200kVA evela kuphawu oluthengwe kumazwe angaphandle yacatshulwa ngaphezu kwe-500,000 CNY, idlula imiqobo yohlahlo lwabiwo-mali.
- IiMfuno zobuGcisa zokuLondolozwa okungqongqo
Isixhobo siqulethe izinto ze-elektroniki ezichanekileyo, ezifuna ukufuma kwe-ambient ukuba kulawulwe phakathi kwe-40% -70% kunye nokuguquguquka kweqondo lokushisa okungadluli kwi-± 5 degree. Iirekhodi zokugcinwa kwenkampani yokuvelisa i-aerospace ibonisa ukuba umonakalo wemodyuli obangelwa ukungaphumeleli kwenkqubo yokupholisa i-akhawunti ye-38% yezizathu zokunciphisa izixhobo, kunye nomjikelo wokulungisa umyinge weeyure ze-72.
- Inkqubo yokulungisa iimpazamo
Ukuwelda okuphezulu -izinto ezibonisa ukukhanya (umzekelo, iialloyi zobhedu), iimvavanyo ezininzi zokumatanisa ziyafuneka. Ingxelo evela kwinjineli yenkqubo kumenzi wesidibanisi ibonise ukuba umjikelo wokulungisa izinto ezintsha zeeparamitha ze-welding zihlala zithatha iintsuku ezi-5-7 zokusebenza, ezibandakanya uhlengahlengiso kwiinkqubo ze-18.
- Iiyantlukwano zeMvo yeMarike
Phakathi kwabasebenzisi bemizi-mveliso kwizixeko ezikwinqanaba lesibini, i-43% yabaphathi bamashishini basathatha oomatshini bokuwelda bamabala aphakathi "njengezixhobo{2}}ezingabalulekanga zokuphucula." Uphando olwenziwa ngumbutho woshishino lubonise ukuba i-30% yeenkampani eziphenduliweyo, ngenxa yolwazi olunganelanga ngeenzuzo zeteknoloji, zisasebenzisa abashicileli bendabuko kunye nokusebenza kwamandla aphantsi.
III. Iindlela zoPhuhliso lwezobuGcisa kunye nezisombululo
- Ukuphumelela ekuHlaziyweni kwaMalunga angundoqo
Izinga lesivuno seemodyuli ze-IGBT zasekhaya liye landa ukuya kwi-85% kwi-2023, kwaye iindleko zokuthengwa kwezixhobo kulindeleke ukuba zehle nge-25%-30% kwiminyaka emi-3 ezayo. Idatha ye-R & D evela kwi-brand welder brand yasekhaya ibonisa ukuba izixhobo ezisebenzisa iimodyuli ze-inverter eziziphuhlisileyo zinexabiso eliphantsi le-19% eliphantsi, kunye ne-MTBF (ixesha eliphakathi phakathi kokungaphumeleli) ukufikelela kwiiyure ze-8000.
- Uphuhliso lweNkqubo yoBukrelekrele bokuSebenza kunye neeNkqubo zoLondolozo
Iisistim ze-IoT- ezisekelwe kulondolozo lwengqikelelo zinokubonelela ngezilumkiso zakwangoko malunga nokungaqhelekanga kwenkqubo yokupholisa kwiiyure ezingama-48 kwangaphambili. Izenzo ezivela kwi-OEM yeemoto zibonisa ukuba ukusebenza kakuhle kunye nokugcinwa kwezixhobo kunciphisa izinga lokungaphumeleli kwezixhobo nge-62% kunye nokugcina iindleko zokulondoloza ngama-27%.
- Inkqubo yokwabelana ngovimba weenkcukacha
Iinkokeli zeshishini ngokudibeneyo ziseka iqonga lelifu leenkqubo ze-welding, esele iqokelele iiparamitha ze-welding ngoku ngaphezulu kwe-2000 indibaniselwano yezinto. Ityala lesicelo elivela kwinkampani yesixhobo sasekhaya libonisa ukuba umjikelo wokulungisa umonakalo we-welding entsha wafinyezwa kwiiyure ze-8, ukwandisa ukusebenza kakuhle kwe-R&D ngama-400%.
Ukuqukumbela
Iinzuzo zeoomatshini bokuwelda amabala aphakathikumgangatho wokuwelda, umlinganiselo wokonga amandla, kunye nobukrelekrele babenza izixhobo eziphambili zokuphuculwa kwemveliso yanamhlanje. Nangona imiceli mngeni efana neendleko eziphezulu zokuqala kunye nolungiso oluntsonkothileyo lukhona, umlinganiselo weendleko-zokusebenza kwesixhobo uya kuqhubeka nokunyuswa ngokukhawulezisa ukutshintshwa kwekhaya kunye nophuculo lwe-ecosystem yetekhnoloji. Kucetyiswa ukuba ii-SMEs zibeke phambili ii-welders ze-medium frequency welders ngoyilo lwemodyuli kwizicwangciso zabo zokuphucula umthamo, ukuphumeza inguqu yethekhnoloji kancinane ngotyalo-mali olwenziwa ngezigaba. Kumasimi aneemfuno zokuwelda ezichanekileyo ezinje nge-aerospace kunye neenqwelo zamandla amatsha, oomatshini bokuwelda bamabala aphakathi bahlala besona sisombululo sisebenzayo{5}}sikhoyo ngoku.
