Indlela yokuJonga kwi-Automation kwi-Nut Projection Welding: Indlela i-Medium Frequency Spot Welders ilungisa ngayo ikamva leMveliso

I. Abaqhubi beTekhnoloji abathathu be-Automation Automation

• Ukuphuculwa okuzenzekelayo koomatshini bokuwelda i-nut ayisiyonto yabucala kodwa sisiphumo sentsebenziswano enzulu phakathi.medium frequency spot welders kunye neteknoloji yolawulo olukrelekrele.
• Impendulo yeMilisecond kunye noLawulo lwaMandla oluchanekileyo

Iintsimbi ze-AC zemveli zifuna i-20-50ms ngexesha lokunyuka kwangoku, ngelixamedium frequency spot weldersinokuvelisa iseti yangoku ngaphakathi kwe-1ms ngeteknoloji ye-IGBT yokuguqula. Le mpendulo yangoko nangoko ibalulekile kwimveliso ezenzekelayo:

• Kwi-automotive chassis welding, xa ingalo yerobhothi ihamba kwi-0.5m / s, ixesha lefestile ye-welding yi-50ms kuphela;medium frequency spot weldersqinisekisa i-100% yokuqalisa amanqaku e-weld asebenzayo.

Kwiimeko ezininzi - zesikhululo 协同 (intsebenziswano) (intsebenziswano), izixhobo ziyakwazi ukulungelelanisa amanqaku e-weld angama-32, kunye nokuguquguquka kwangoku okulawulwa ngaphakathi ± 1.5%.

• I-Loop evaliweyo yeDatha kunye noLungiso oluLungisayo

Yangokumedium frequency spot welders Dibanisa yangoku, yoxinzelelo, kunye nezinzwa zokufuduswa ukwakha{0}}ixesha lokwenyani inkqubo yokujonga umgangatho wewelding:

• Ngokusebenzisa uhlalutyo oluguquguqukayo lwegophe lokuchasa, i-algorithms ye-AI inokuthi 判断 (igwebe) ingozi ye-weld ebandayo ngaphakathi kwe-0.2 imizuzwana (umzekelo, ukuhlawula ngokuzenzekelayo xa ukutenxa kwe-10% kwixabiso eliphezulu lokumelana nokufunyanwa).
• Emva kokuba inkampani yezixhobo zasekhaya yazisa le teknoloji, izinga lesiphako semveliso yehla ukusuka kwi-0.7% ukuya kwi-0.08%, ukunciphisa iindleko zokuphinda zisebenze nge-2 yezigidi ze-CNY / ngonyaka.
• Ukuhambelana kweMveliso eguquguqukayo

Ukuhlangabezana neemfuno zemveliso yeebhetshi ezincinci kunye neentlobo ezininzi,medium frequency spot weldersinkxaso "cofa inguqu enye":

• Gcina iiseti ze-1000 ze-welding parameters (i-5-25kA yangoku, ixesha le-10-500ms, uxinzelelo lwe-200-6000N), kunye nexesha lokutshintsha Ngaphantsi okanye elilingana nemizuzwana emi-3.
• Uqhagamshelo oluthe ngqo kwiinkqubo ze-MES luvumela ukufowuna ngokuzenzekelayo kwezicwangciso zenkqubo esekelwe kwimiyalelo, ukwandisa ukusetyenziswa kwezixhobo ngama-40%.

II. Ukuphunyezwa koShishino: UPhumelelo oluSebenzayo ukusuka kuVeliso lweeMoto ukuya kwi-Precision Electronics

Umzi-mveliso weemoto: Utshintsho oluthembekileyo olunamashumi amawaka eeWelds

• Kwimveliso yebhetri yemoto entsha yamandla,medium frequency spot weldersukufikelela kobhedu -i-aluminiyam yoqhagamshelo lwentsimbi engafaniyo ngezigaba ezintathu-zolawulo lwe-pulse (preheat{2}}weld-} nobushushu), kunye nokumelana Ngaphantsi okanye ilingana ne-15μΩ·cm.
• I-Tesla ye-Shanghai Gigafactory isebenzisa imigca ye-welding ye-automated ye-automated, kunye nomthamo omnye wemihla ngemihla ofikelela kwi-1200 yeefreyimu zebhetri, kunye nokutenxa okusemgangathweni kwamandla e-weld axinzelelwe ukusuka kwi-8 ukuya kwi-2%.
• Ushishino lweziXhobo zaseKhaya: Ukuphumelela iZero{0}}iMveliso yesiphene

Kumatshini wokuhlamba wangaphakathi kwigubu le nut, izixhobo zisebenzisa i-infrared thermal imaging ukujonga idayamitha ye-nugget ngexesha lokwenyani, ukulawula ukunyamezela ngaphakathi ± 0.2mm.

• Umzi-mveliso okrelekrele waseHaier usebenzisa iimodyuli ze-IoT zemedium frequency spot welders ukuphumeza ukulandeleka ilifu loxinzelelo{0}igophe langoku kwindawo nganye ye-weld, ukwandisa ixesha lewaranti ukuya kwiminyaka eyi-10.
• I-Aerospace: Ukuphumelela kwezobuchwephesha phantsi kweeMeko eziBabekileyo

I-Titanium alloy projection welding yezibiyeli ze-injini yenqwelo-moya ifuna ukukhulula i-18kA yangoku kwimizuzwana eyi-0.01; i-silicon carbide (SiC) inverter yemedium frequency spot welderskunciphisa ukusetyenziswa kwamandla ngama-30%.

• Ukusebenzisa inkqubo ye-welding ye-vacuum, i-weld point fatigue life idlula i-500,000 yeemvavanyo ze-vibration, ihlangabezana nemigangatho yesiqinisekiso somoya.

III. Imiceli mngeni yoKuzenzakalela kokuZaliswayo kunye nokuThintelana nemilinganiselo

• Nangona umkhwa ucacile, i-automation ye-welding ye-nut isajongene nemiqobo emithathu, kunye nezinto ezintshamedium frequency spot welders zizisombululo zokuvula:
• Ukulinganisa ukuchaneka okuphezulu kunye noLawulo lweeNdleko

Indawo yeentlungu:Ixabiso lokungeniswa kwelinye ilizwemedium frequency spot welderingaba phezulu njenge-300,000 CNY, idala uxinzelelo olubalulekileyo lotyalo-mali kwii-SME.

• Isisombululo:

Abavelisi bezixhobo zasekhaya (umzekelo, uHugong, uKaierda) uqalise iimodeli zemodyuli, ukunciphisa iindleko ze-hardware nge-50% ngokusebenzisa iikhabhinethi zamandla ekwabelwana ngawo.

Nikeza ngeenkonzo "zengqeshiso yezixhobo + -ngentlawulo ye-weld", ukunciphisa utyalo-mali lokuqala lwabathengi ngama-70%.

• Ukunqongophala kweTalente ye-Interdisciplinary Talent

Indawo yeentlungu:Ukunqongophala kwabaqhubi abanobuchule kuzo zombini iinkqubo zokuwelda kunye nolawulo olukrelekrele.

• Ukutshintshwa kobuGcisa:

Phuhlisa{0}}iinkqubo ezincedisayo ukulungisa ingxaki; abaqalayo banokugqiba useto lweparameter ngokuqaphela umqondiso.

Yakhelwe-kuvimba weenkcukacha wengcaphephe ivelisa ngokuzenzekelayo iipakethe zenkqubo emva kokufaka ubuninzi bezinto kunye neenkcukacha zamantongomane.

• Unyino lweWelding yeZakhiwo eziNxibelele

Indawo yeentlungu:Izixhobo zokusebenza ezimile ngokungaqhelekanga kunzima ukuzibeka, kwaye i-electrodes yendabuko ayikwazi ukufikelela kwiindawo ze-weld.

• Uyilo oluyilayo:

Yazisa iintloko ze-electrode ezijikelezayo jikelele ezixhasa i-360℃rotation ± 15 degree, ukuziqhelanisa ne-curved surface welding.

I-Adopt laser vision positioning ngokuchaneka kokulungiswa kwe-0.05mm, isetyenziswe ngempumelelo kwi-satellite solar panel bracket welding.

IV. Iindlela zexesha elizayo: Ukutsiba ukusuka kwi-Automation ukuya kwi-Autonomy

• I-Digital Twin kunye ne-Virtual Commissioning

Ukuseka iwele ledijithali lemedium frequency spot welder, ukugqiba iimvavanyo ze-welding ye-100,000 ngaphambi kokuveliswa kwemveliso entsha, ukunciphisa imijikelo yophuhliso nge-60%.

Emva kokusetyenziswa kobu buchwepheshe, umzi-mveliso wakwaBMW waseShenyang wacinezela ixesha lokulungisa umgca wemveliso ukusuka kwiintsuku ezili-14 ukuya kwiiyure ezingama-72.

• I-Edge Computing kunye-nexesha lokwenyani loPhuculo

Beka edge iimodyuli zekhompuyutha kwisixhobo端 (icala) ukuhlalutya i-welding waveforms ngexesha lokwenyani (ukucubungula ama-5000 amanqaku edatha ngomzuzwana), ngokuguquguqukayo ulungiselela igophe langoku kwindawo ye-weld elandelayo.

Uvavanyo lomenzi wezixhobo zemoto lubonise obu buchwepheshe bandisa ubomi be-electrode ngama-30%.

• Uveliso lohlaza kunye neNguquko yaMandla

Izixhobo zokuwelda kwindawo ephakathiamandla e-hydrogen sele esebenza kwiifektri zokulinga, ukunciphisa ukukhutshwa kwe-CO2 nge-100%.

Ukuphuhlisa iinkqubo zokubuyisela amandla eziguqula ubushushu benkunkuma ye-welding ibe ngumbane wokukhanyisa indawo yokusebenzela, ukunciphisa ukusetyenziswa kwamandla ngama-25%.