Kwimeko yanamhlanje ye-elektroniki yamandla kunye nokuhanjiswa kwamandla, ukusebenza kwezixhumi zombane kuchaza ngokuthe ngqo ukhuseleko kunye nokusebenza kakuhle kwenkqubo yonke. Iqhutywa lutshintsho lwehlabathi olusingise kumandla aluhlaza, iCopper Flexible Connector iye yaba yinxalenye eyimfuneko kwizithuthi zombane, iinkqubo zokugcina amandla, kunye -nezixhobo zamandla ombane aphezulu, ezisebenza njenge "flexible artery" yokudluliselwa kwamandla.
Esi sikhokelo sinika{0}}uhlalutyo olunzulu lwesakhiwo sesiqhagamshelo, izicelo, kunye nenkqubo yokwenziwa echanekileyo, enikezela ngezimvo ezisebenzayo nezixabisekileyo.
Inkcazo kunye nomsebenzi ongundoqo weCopper Flexible Connectors
Isidibanisi esiguquguqukayo sobhedu sisixhobo sokuqhuba esiguquguqukayo esakhiwe ukusuka kumacandelo amaninzi efoyile yobhedu okanye ucingo olulukiweyo lobhedu. Ngokungafaniyo ngqongqo ngokwemveliiibhasi zobhedu, ulwakhiwo lwayo olulodwa luyivumela ukuba iphathe imisinga emikhulu ngelixa ngaxeshanye isebenza njengeyona nto ibalulekileyo "yesithinteli soxinzelelo" kumacandelo oomatshini benkqubo.
Kutheni le nto iShishini langoku lixhomekeke kwii-Flexible Copper Connectors?
Ixabiso eliphambili le-copper flexible connector lilele ekukwazini ukudibanisa ukusebenza kombane kunye nokuguquguquka komatshini. Ngombane, isebenzisa -ubhedu lwe-T2 olusulungekileyo oluphezulu, iqinisekisa ukuxhathisa okuphantsi kakhulu kunye nolwelo olusebenzayo lwangoku. Ngokwemigangatho yoshishino, ubhedu lwe-T2 kufuneka lubonise i-conductivity ye-Greater than or equal to 56 MS/m (malunga ne-97% IACS) kunye ne-resistiveivity eNgaphantsi okanye elingana ne-0.017241 Ω·mm²/m.
Ngoomatshini, uyilo lwayo olubhetyebhetye lufunxa ngokufanelekileyo ukungcangcazela koomatshini okwenziwa ngexesha lokusebenza kwesixhobo, kuthintela iindawo zoqhagamshelo ekukhululweni okanye ekuqhekekeni ngenxa yoxinzelelo lwexesha elide. Ngaphezu koko, ihlawulela ngokugqibeleleyo ukwandiswa kwe-thermal kunye nokunciphisa okubangelwa yimithwalo ephezulu yangoku, kunye nokunyamezela kwendawo ngexesha lofakelo, ukuqinisa kakhulu ukuthembeka kwenkqubo ngokubanzi.
Iifom zeZakhiwo eziqhelekileyo: I-Laminated vs. Braided
Ngokusekwe kwiimfuno ezahlukeneyo zesicelo kunye nemiqobo yendawo, izihlanganisi eziguquguqukayo zobhedu ziza ngokweendlela ezimbini eziphambili, nganye ilungiselelwe iimpawu ezahlukeneyo zokusebenza.
Iziqhagamshelo ezineLaminated: UKhetho lweNxinano ePhezulu yangoku
Isidibanisi esiguquguqukayo sobhedu olulaminethiweyo sakhiwe ngokupakisha iileya ezininzi zefoyile yobhedu ebhityileyo, ngokuqhelekileyo ukusuka ku-0.03mm ukuya kwi-0.5mm ubukhulu. Esi sakhiwo sinikeza indawo enkulu yoqhagamshelwano, ekhokelela ekusebenzeni ngokugqwesileyo kwangoku kunye nokuguquguquka okugqwesileyo kwinqwelomoya enye.
Ngokusebenzisa ubuchule be-welding obuphambili, iziphelo zeefoyile ezipakishweyo zidityaniswe kwi-terminal eqinile, ngelixa icandelo eliphakathi lihlala lilele. Olu luyilo luvumela ukuguquguquka okugqwesileyo kwiindawo ezivaliweyo kwaye lukhetho olukhethiweyo lokudityaniswa kwangaphakathi ngaphakathi kweepakethi zebhetri ze-EV, apho ukusetyenziswa kwendawo kunye nokuchasana okuphantsi kwangaphakathi kubaluleke kakhulu.
I-Braided Connectors: I-Epitome of Flexibility
Isinxibelelanisi esilukiweyo silukwe kwiintambo zobhedu ezingenakubalwa, ezinobubanzi bocingo obubodwa obusuka kwi-0.07mm ukuya kwi-0.20mm.
Xa kuthelekiswa nohlobo lwe-laminated, i-braided structure inikezela ukuguquguquka kwe-omnidirectional, ivumela ukujija kunye nokugoba malunga nayiphi na i-angle.
Oku kuyenza ifaneleke ngokufanelekileyo kwizicelo ezifuna rhoqo, -intshukumo yeamplitude enkulu, efana noqhagamshelo lwepantograph kuhambo lukaloliwe okanye ukukhokela{1}}ngaphandle kweziguquli ezinkulu, apho isiqhagamshelanisi kufuneka simelane nezigidi zemijikelo yokudinwa.
Izicelo zoShishino: Ukusuka kuMandla amatsha ukuya kuThutho lukaloliwe
Iimpawu eziphezulu zeziqhagamshelo zekopolo eziguquguqukayo zizibeka njengeebhulorho zamandla eziyimfuneko kumacandelo amaninzi aphezulu-okukhula.
Izithuthi zoMbane kunye neNkqubo yokuGcina amandla
Kwicandelo le-EV, ezi ziqhagamshelene zisetyenziswa kakhulu kwiseli-ukuya{1}}kuqhagamshelo lweseli ngaphakathi kwebhetri kunye notshintsho olubhetyebhetye phakathi kweqela lebhetri. Zibalulekile ekudambiseni iziphumo zokushukuma kwendlela kunye nokulungiselela ukwandiswa kwe-thermal kunye nokucutheka okwenzeka ngexesha lokutshaja kwebhetri kunye nemijikelo yokukhupha. Kwizikhululo zamandla-ezinkulu zogcino lwamandla, zisebenza njengekhonkco elingundoqo elidibanisa uluhlu olukhulu lweemodyuli zebhetri, ziqinisekisa{5}} uzinzo lwexesha elide lwenkqubo.
Amandla kunye noThutho lukaLoliwe
Kushishino lwamandla esintu, iziqhagamshelo zekopha ezibhetyebhetye zizinto eziqhelekileyo kwizixhobo eziphezulu-zevoltage ezifana neziguquli, ii-switchgear, kunye neeseli ze-electrolytic. Kwicandelo lothutho lukaloliwe, kuqukwa neenkqubo zokutsalwa kwesantya sikaloliwe -eziphezulu kunye nothungelwano lwamandla kaloliwe ahamba edolophini, banikwe umsebenzi wokuhambisa imisinga ephezulu ngokuthembekileyo phantsi kweemeko zentshukumo{3}}yesantya esiphezulu kunye nokungcangcazela okukhulu.
Inkqubo eGqibeleleyo yokuVelisa: Ukusuka kwiMveliso ekrwada ukuya kwiMveliso egqityiweyo
Imveliso ye{0}}yomgangatho ophezulu wokudibanisa ubhedu olubhetyebhetye ayingomcimbi nje wokudityaniswa kwezinto; ibandakanya ulandelelwano lwemveliso olungqongqo noluchanekileyo.
UKhetho lweMathiriyeli ekrwada kunye{0}}nonyango lwangaphambili: Isiseko soMgangatho
Isinyathelo sokuqala kwimveliso kukukhethwa kwezinto eziluhlaza. Imigangatho yeshishini igunyazisa ukusetyenziswa kobhedu lwe-T2 ngobunyulu obungekho ngaphantsi kwe-99.9%, njengoko ukungcola komkhondo kunokunyusa kakhulu ukuxhathisa kunye nokunciphisa ubomi bokudinwa. Ngaphambi kokungena kumgca wemveliso, izinto zobhedu kufuneka zihlanjululwe ngokungqongqo kunye ne-deoxidation. Iinkqubo ezifana ne-asidi pickling okanye ukucocwa kwe-ultrasonic zisetyenziselwa ukususa i-oxides yomhlaba, i-oyile, kunye neengcoliseko, ukuqinisekisa ukuba ii-athomu zinokufikelela kwi-molecular diffusion egqibeleleyo -inqanaba le-diffusion ngexesha lenkqubo ye-welding elandelayo.
Inkqubo Yokuqulunqa: Ukuqala Kokwenziwa Kwezinto Ezichanekileyo
Inqanaba lokubumba libandakanya ukugquma okuchanekileyo (ukusika) kunye nokupakisha. -oomatshini bokugqobhoza obuchanekileyo basika ifoyile yobhedu ngokwemilinganiselo echaziweyo. Oku kulandelwa kukupakishwa okuchanekileyo, ngesandla okanye ngezixhobo ezizenzekelayo, ukuqinisekisa ulungelelwaniso olugqibeleleyo lomaleko ngamnye. Isiqingatha esipakishiweyo-imveliso egqityiweyo emva koko ibekwe kwisingundo esikhethekileyo sokucinezela{5}}kwangaphambili, iqinisekisa uqhagamshelwano oluqinileyo phakathi kweefoyile zobhedu phambi kwewelding.
Inkqubo ye-Welding: Kutheni i-Diffusion Welding iyacetyiswa
I-Welding yinyathelo elibaluleke kakhulu kuyo yonke inkqubo, ukugqiba ngokuthe ngqo ukusebenza kombane wemveliso kunye namandla omatshini.
Ishishini lincoma kakhulu ukusetyenziswa koMshini we-Welding we-Copper Flexible Connector usebenzisa i-diffusion welding technology. I-Diffusion welding yinkqubo ye-welding eqinileyo engaxhomekekanga kwimathiriyeli yokuzalisa. Endaweni yoko, isebenzisa ubushushu obuphezulu kunye noxinzelelo oluphezulu ukuphembelela ukusasazwa kwe-athomu phakathi kwendawo yobhedu yokunxibelelana.
Uqhagamshelo lwetheminali olusisiphumo lunolwakhiwo lwemolekyuli olufana nemathiriyeli yomzali, lufikelela kufutshane-kunothingi loqhagamshelo. Iweld egqityiweyo ithe tyaba, igudileyo, kwaye ayinayo i-oxidation okanye i-burrs, emele owona mgangatho uphakamileyo wokwenziwa kobhedu oluguquguqukayo.
Amanqaku oLawulo aPhambili kwiNkqubo yoMveliso we-Diffusion Welding
KwiNkqubo yokuVelisa uMatshini weDiffusion Welding, ubushushu, uxinzelelo, kunye nexesha zizinto ezintathu ezibalulekileyo. Ngokuqhelekileyo, ukushisa kwe-welding kufuneka kulawulwe ngokuchanekileyo kufuphi nokushisa kwe-recrystallization yobhedu (malunga ne-780 degree), uxinzelelo kufuneka ludlule i-7.5 MPa, kunye nexesha elaneleyo lokubamba kufuneka ligcinwe.
Isixhobo sokuwelda sosasazo sisebenzisa -iisistim ezivaliweyo zokulawula i-loop ukulawula ezi parameters, ziqinisekisa ukuba amandla omatshini wejoyinti edityanisiweyo ayafana nalawo emathiriyeli yomzali kwibhetshi nganye yemveliso.
Uhlolo lwePost-Uhlolo kunye noLawulo loMgangatho
Ukuqinisekisa ukuba isidibanisi ngasinye sekopha esiguquguqukayo siyahlangabezana nemigangatho-yemigangatho yomgangatho, uhlolo olungqongqo lwesithuba-lubalulekile.
| Into yoHlolo | Imfuneko yoBugcisa | Injongo |
| Qhagamshelana Resistance Test | Kufuneka ibe kufutshane nexabiso lokuxhathisa lezinto zomzali | Iqinisekisa umgangatho weweld kwaye iqinisekisa{0}}ilahleko ephantsi. |
| Tsala-Ngaphandle/Uvavanyo lweTensile | Amandla e-weld kufuneka adlule kwi-90% yamandla ezinto zomzali | Uqinisekisa ukuba umdibaniso awuyi kusilela phantsi koxinzelelo lomatshini. |
| UHlolo Olubonwayo | Umphezulu kufuneka ungabinayo i-oxidation, iintanda, okanye i-burrs | Iqinisekisa ukhuseleko lofakelo kunye nomgangatho wobuhle. |
Ingcebiso eSebenzayo yoVavanyo loMgangatho: Xa uvavanya imveliso egqityiweyo, indawo edibeneyo kufuneka ibonise i-metallic luster ehambelana nobhedu lomzali, ngaphandle kwemithungo ebonakalayo, i-discoloration, okanye iimpawu ze-oxidation. Oku kuhambelana okubonakalayo sisalathisi esinamandla se-weld yokusasazwa ngempumelelo.
Ukuqukumbela
Isidibanisi esiguquguqukayo sobhedu siyinxalenye ebalulekileyo kwiinkqubo zokuhambisa amandla, kwaye umgangatho wayo ubaluleke kakhulu. Ukusuka kukhetho oluphezulu- lwemathiriyeli ekrwada ukuya ekubunjweni okuchanekileyo kunye nenkqubo ye-welding ebalulekileyo yokusasazwa, inyathelo ngalinye liqhakamshelene.
Kwiinjineli kunye nabaphathi beentengo, ukukhetha iimveliso eziveliswe kusetyenziswa i-Copper Flexible Connector Welding Machines ayiyona nje into ekhethiweyo yokuqhuba okuphezulu; kukuzibophelela -kukhuseleko lwexesha elide kunye nokuthembeka kwenkqubo iyonke.
Njengoko itekhnoloji yemizi-mveliso iqhubeka nokuhambela phambili, ukukhanya, amandla, kunye neziqhagamshelo eziguquguqukayo zobhedu ziya kuqhubeka zikhokelela kwinguqu yokuhanjiswa kwamandla.
