Intshayelelo
Kwiindawo eziphezulu-zokuvelisa ezifana nebhetri yemoto yamandla amatsha kunye nezixhobo zombane ezichanekileyo, ubugcisa bendalo bewelding bujongene nemiqobo efana nolawulo olunzima lokuguqula ubushushu kunye noqhagamshelo oluncinci olungazinzanga{1} lweshiti. II-Welder yokugcina amandla, kunye ne-millisecond-inqanaba lokukhupha iimpawu ezikhawulezayo, ibe sisixhobo esingundoqo sokusombulula imingeni ye-micron{1}}yenqanaba lokuwelda. Idatha yemizi-mveliso ibonisa ukuba ubungakanani bemakethi ye-welder yokugcina amandla yaseTshayina yafikelela kwi-6.8 yeebhiliyoni ze-CNY ngo-2023, kunye nezinga lokukhula lonyaka elihlanganisiweyo ye-19.3%. Eli nqaku libonelela nge{7}}uhlalutyo olunzulu lwemithetho-siseko yobugcisa, iiparamitha ezingundoqo, kunye nosetyenziso lweshishini logcino lwamandla okuwelda, lunikezela ngesikhokelo sobunzululwazi kumashishini okuvelisa ekukhetheni izixhobo kunye nokwandisa inkqubo.
I. Imigaqo-siseko yobuGcisa kunye noTshintsho loLwakhiwo
1. UGcino lwaMandla oMbane oluKhawulezayo oluKhawulezayo
II-Welder yokugcina amandlaigcina amandla ombane ngokusebenzisa{0}}iibhanki ze-voltage capacitor eziphezulu (uluhlu lomthamo 5000-200,000μF) kwaye ikhupha amandla ngoko nangoko ngemisinga encopho ukuya kuthi ga kwi-300kA ngaphakathi kwe-2-15ms:
- I-Energy Density Leap:Uxinaniso lwangoku lweyunithi nganye luqhawuka kwi-500A/mm², amaxesha ama-5-8 kunalawo eentsimbi zemveli ezixhathisayo.
- Ulawulo loNgeniso lobushushu oluchanekileyo:Ixesha le-welding thermal cycle lifinyezwa phakathi kwe-20ms, kwaye ubushushu -ububanzi bezowuni echaphazelekayo buNgaphantsi okanye bulingana no-0.2mm.
- Idatha yesicelo evela kwinkampani yebhetri yamandla ibonisa obu buchwepheshe bulawula ukuguquguquka kwedayamitha ye-nugget ngaphakathi kwe-± 5μm ye-0.1mm ye-aluminium foil welding.
2
- Phambi-Inqanaba loxinzelelo(50-200N): Ukuphelisa izithuba zomsebenzi kunye nokuseka ukuchasana okuzinzileyo.
- Inqanaba le-Welding(300-800N): Ukuchaneka kokulawula uxinzelelo lweDynamic ± 1%, ukuqinisekisa izinga lokuwa kweprojekti Enkulu okanye ilingana ne-98%.
- Bamba inqanaba loxinzelelo(100-300N): Ikhuthaza ukuxinana kwe-nugget kunye nokunciphisa iziphene zomgobo wokushwabana.
Emva kokusetyenziswa ngumenzi wenzwa, i-welding porosity yehla ukusuka kwi-1.2% ukuya kwi-0.05%.
3. Intelligent Control System
- Ixhotyiswe ngeprosesa ye-32-bit ye-DSP, ukufikelela kwinqanaba le-0.1ms ulawulo olulandelelanayo.
- Ixhasa iindlela zokukhupha amandla (umzekelo, i-pulse main + post-heat pulse), ukusombulula ingxaki yokuqhekeka kwiwelding yentsimbi ephezulu{4}}yamandla.
- Emva kokusebenzisa -itekhnoloji yepulse ezininzi, ishishini lomkhosi linyuse amandla adibeneyo entsimbi ye-30CrMnSiA ukusuka kwi-850MPa ukuya kwi-1100MPa.
II. Inkqubo yeParameter engundoqo
1. Izalathisi zeNtsebenzo ePhambili
| Uluhlu lweParameter | Uluhlu lobuchwephesha | Ukuchaneka komgangatho |
|---|---|---|
| Ukutshaja iVoltage | 200-800VDC | ±0.5% |
| Ixesha lokukhupha | 1-20ms | ±0.05ms |
| Uxinzelelo lwe-Electrode | 50-1000N | ±0.8% |
| Imveliso yamandla | 0.1-200kJ | ±1% |
2. Uyilo olukhethekileyo lwe-Electrode
Utshintsho lweMathiriyeli:Isebenzisa Cu- W (70/30) imathiriyeli ehlanganisiweyo, ubulukhuni ukuya kuthi ga kwi-HRB 85, ubomi benkonzo bandiswe ukuya kumabala angama-150,000.
UPhuculo loLwakhiwo:Uyilo lwe-electrode ene-tapered luphucula ukufana kokusasazwa koxinzelelo lwangoku ngama-40%.
Emva kokusetyenziswa ngumvelisi we-connector, i-electrode replacement frequency yehla ukusuka kabini kwishifti ukuya kanye ngeveki.
III. Iimeko zeSicelo kunye noHlahlelo lweNzuzo
1. Ummandla weSithuthi saMandla amatsha
- Ukuwelda kweTabhu yoQhagamshelwano lweBatri:Welds 0.05mm nickel strip + 2mm imidibaniso yobhedu terminal, nugget ubukhulu Φ1.2mm±0.05mm.
- Amacandelo eNkqubo yoMbane yoMbane:Ifezekisa i-laminated silicon sheet sheet welding, ukumelana ne-interlayer Ngaphantsi okanye ilingana ne-0.5mΩ.
Uvavanyo ngumenzi wemoto okhokelayo wabonisa ukuba usebenzisa iI-Welder yokugcina amandla ukwandisa ukusebenza kwemodyuli yebhetri nge-120% kunye nokunciphisa ukusetyenziswa kwamandla welding ngama-65%.
2. Ukwenziwa kwe-Electronics echanekileyo
- Imfonomfono ye-FPC yeSekethe eFlelekileyo yokuWelding:I-0.03mm yefoyile yobhedu ye-weld spot ubukhulu Φ0.15mm, ubushushu{2}}indawo echaphazelekayo Ngaphantsi okanye ilingana ne-50μm.
- Ukuwelda kweSixhobo se-5G RF:iSilver Colating coating itsha-off rate<0.1%, impedance fluctuation ±2%.
- Emva kokwazisa isixhobo, umenzi wekhontrakthi yombane uye wanyusa imveliso kuqala -isivuno sokudlula ukusuka kwi-92% ukuya kwi-99.99%.
3. Ukuveliswa kweSixhobo sezoNyango
- I-Scalpel Blade kunye ne-Handle Welding:I-316L yentsimbi edibeneyo yokucheba amandla amakhulu okanye ilingana ne-500N.
- Ukupakishwa kweSensor efakelweyo:I-Titanium alloy welding airtightness ifikelela kwi-10 ?? Pa·m³/s.
- Emva kokusetyenziswa ngumvelisi wesixhobo samathambo, ukubalwa kokunyamezela inzala kwemveliso kunyuke ukusuka kumaxesha angama-50 ukuya kuma-200.
IV. Isikhokelo soKhetho lweZixhobo
1. Uthelekiso lweMatrix yoMzekelo
| ICandelo loMzekelo | Iimeko eziSebenzayo | Iimpawu zobuGcisa | Ixesha le-ROI |
|---|---|---|---|
| Ezoqoqosho | Ii-Electronics zabathengi | Ibhanki ye-capacitor enye, amandla Ngaphantsi okanye alingana ne-10kJ | Iinyanga ezi-6-8 |
| Imizi-mveliso | iiNdawo zeemoto | Multi{0}}capacitor parallel, amandla Ngaphantsi okanye alingana no 50kJ | 10-12 iinyanga |
| IBanga loMkhosi{0}} | I-Aerospace | Amanzi-inkqubo epholileyo, amandla Angaphantsi okanye alingana nama-200kJ | 18-24 iinyanga |
2. Imodeli yeSigqibo sokuKhetha
- Ukutyeba kwezinto:0.05-0.3mm khetha iimodeli ezincinci, 0.3-3mm khetha iimodeli eziphakathi, 3-8mm khetha iimodeli ezinobunzima.
- Ixesha lomjikelo weMveliso: >Amabala angama-60/umzuzu afuna inkqubo yokutya ezenzekelayo-yesikhululo.
- Iimfuno zoMgangatho:Iimveliso zoMkhosi-zomgangatho kufuneka zixhotyiswe nge-μΩ-imodyuli yokujonga ukuxhathisa okuguquguqukayo.
V. Iindlela zoPhuhliso lweTekhnoloji
1. Uphuculo olukrelekrele
- INkqubo yamawele eDijithali:Yehlisa inkqubo yokulungisa ixesha ngama-80% ngokujonga i-welding preview.
- Uqikelelo loMgangatho we-AI:Ngokusekwe kuthungelwano lwe-neural oluqeqeshwe kwii-20,000 zeeseti zedatha ye-welding, ukuchaneka kokuqaphela isiphene Omkhulu kuno okanye ulingana ne-99.5%.
2. Isalathiso sokuGcinwa kwamandla okuHlaza
- Isebenzisa izixhobo zamandla e-GaN, ukwandisa ukusebenza kakuhle kokuguqulwa kwamandla ukusuka kwi-85% ukuya kwi-95%.
- Inkqubo yokubuyisela ubushushu obusetyenzisiweyo inokunciphisa ukusetyenziswa kwamandla omoya kwiworkshop ngama-30%.
3. Uyilo lweModyuli
- Ibhanki ye-Capacitor, iyunithi yoxinzelelo, kunye nekhabhinethi yokulawula i-modular ngokuzimeleyo, ixhasa utshintsho olukhawulezayo (Ngaphantsi okanye ilingana nemizuzu eyi-15).
Yandisa iimodyuli zemisebenzi edibeneyo efana nokubeka iliso kwi-welding kunye nokucoca i-laser.
Ukuqukumbela
Njengesixhobo soguqulo kwinkalo yokwenziwa ngokuchanekileyo, i I-Welder yokugcina amandlaiqhuba inguqu kunye nophuculo lokwenziwa okuphezulu-nomgangatho ophezulu wetekhnoloji efana ne-millisecond{1}}inqanaba lolawulo lwamandla kunye ne-micron{2}}inqanaba lokuchaneka kwejometri. Idatha ibonisa ukuba imigca yokuvelisa esebenzisa esi sixhobo ifezekisa ireyithi yokupasa i-welding ye-99.98% kwaye inciphisa iindleko ezibanzi zokuvelisa nge-40%. Ngokudityaniswa okunzulu kobuchwepheshe obutsha obufana namawele edijithali kunye nee-algorithms ze-AI, isizukulwana esitsha sogcino lwezixhobo zokuwelda siya kufikelela umtsi okrelekrele "wokuzenzela{7}}iparamitha kunye nokuzigweba{8}}nomgangatho." Kumashishini okuvelisa, ukubamba ifestile yamathuba okuphuculwa kogcino lwe-welding ye-welding kuya kuba linyathelo eliphambili lokuseka inzuzo yokhuphiswano kumashishini asakhasayo anobuchule njengamandla amatsha kunye nee-semiconductors. Kwixesha elizayo, ukuchaneka kwemveliso yamandla yogcino lwezixhobo zokuwelda kulindeleke ukuba kuqhawuke ± 0.2%, kwaye uluhlu lobuninzi be-welding luya kwandiswa ngokuphindwe kabini ukusuka kwi-0.01mm ukuya kwi-10mm, ukubonelela ngenkxaso yobugcisa eyomeleleyo kwimveliso.
