Uzijonga njani izinto eziluncedo kunye nemingeni yogcino lweWelding: Indlela yokuPhumelela kuMveliso oPhezulu{0}}Ukuphela koVeliso

I. Uhlalutyo lweeNzululwazi eziNgcono
1. Millisecond{1}}Ulawulo lweNqanaba laMandla (Ukuphumelela kwezobuGcisa)

• II-Welder yokugcina amandlaikhupha imisinga ekhawulezileyo ye-80-300kA ngaphakathi kwe-2-15ms ngokusebenzisa uluhlu lwe-capacitor, ukuphumeza:
• Ulawulo loNgeniso lobushushu oluchanekileyo:Ixesha le-welding thermal cycle lifutshane ukuya kwi-1/5 yezixhobo zemveli, kunye nobushushu{2}}bububanzi bezowuni echaphazelekayo Ngaphantsi okanye bulingana no-0.2mm.
• Ulwakhiwo lweNugget oluZinzile:Imilinganiselo eyiyo esuka kumgca wokuvelisa ibhetri yemoto entsha ibonise ukuba ukuguquguquka kwedayamitha ye-nugget ye-0.1mm ye-nickel strip welding yayilawulwa ngaphakathi kwe-±5μm.
• Ukuqinisekiswa kwetyala:Emva kokwamkela i-welder yokugcina amandla, umenzi wemodyuli yekhamera yefowuni ephathwayo unciphise amazinga e-FPC eguquguqukayo yebhodi yebhodi yebhodi ye-welding ukusuka kwi-1.2% ukuya kwi-0.02% kunye nokunciphisa i-thermal deformation nge-87%.

2. Izinto eziDityanisiweyo eziDityanisiweyo eziDityanisiweyo (iNkqubo yokuQalisa)

• Ukuqhawula kwimida yezinto eziphathekayo ze-welding yendabuko, eyenza ukudibanisa kokudibanisa njenge-Al / Cu (i-thermal conductivity umahluko 2.3x) kunye nentsimbi / i-Ti (i-melting point difference 400 degree).
• Ishishini le-aerospace lidityaniswe ngempumelelo nge-0.5mm titanium alloy ukuya kwi-1.2mm yealloyi ye-magnesium, ifumana amandla okucheba adibeneyo afikelela kuma-85% esiseko sesinyithi.

Itheyibhile:

3. UPhuculo lokuPhucula ukuSebenza koMbane (uNcedo lwezoQoqosho)

• Ukusetyenziswa kwamandla kwindawo ye-weld kuncitshiswa ngama-60-80%. Inkampani yezixhobo zasekhaya ezivelisa amandla onyaka we-weld spots ezizigidi ezingama-20 zonge i-4.8 yezigidi zekWh zombane ngonyaka.
• Ubomi be-Electrode bandiswa nge-3-5 amaxesha. Ukusebenzisa i-electrode edibeneyo ye-Cu-W kwi-welder yokugcina amandlaiindleko zokugcina ezincitshisiweyo ukusuka kwi-2.3 CNY/1000 amabala ukuya kwi-0.5 CNY/1000 amabala.

II. Uhlalutyo lweMingeni yobuGcisa
1. Ultra{1}}IiMfuno zoLawulo oluChanekileyo (Isithintelo soBugcisa)

• Ukulawulwa kwexesha lokukhutshwa kufuna ± 0.01ms ukuchaneka, okulingana ne-1 / 5000th yokuqhwanyaza komntu.
• Imfuno yempendulo eguqukayo yenkqubo yoxinzelelo ingaphantsi okanye ilingana ne-2ms. Ukuguquguquka koxinzelelo lwe-±3% kubangele ukunyuka kwe-1.8% kwireyithi ye-scrap yemveliso kumenzi we-sensor ye-industrial.

2. Uxinzelelo loTyalo-mali oluxabisa kakhulu (uMqobo woQoqosho)

• Ixabiso leyunithi yeemodeli eziphezulu - zesiphelo (200kJ) lidlula i-2 yezigidi ze-CNY, ngokuphindwe ka-5-8 kwezixhobo zemveli.
• Ubalo olwenziwa yinkampani yamacandelo eemoto lubonise ixesha lokuhlawulwa kwezixhobo zokusebenza kwiinyanga ezili-18 (xa kuthelekiswa neenyanga ezi-6 kuphela zezixhobo zemveli).

Itheyibhile:

3. Ubunzima boPhuhliso lweNkqubo (i-Application Bottleneck)

• Ifuna ukusekwa kwenkqubo yogcino-lwazi nge 200+ indibaniselwano yepharamitha. Inkampani yebhetri ichithe iinyanga ezi-3 iphuhlisa inkqubo yokuwelda kwizinto ezintsha.
• Xa welding multi- umaleko imathiriyeli engafaniyo, kukho ukuya kuthi ga kwi-17 imilinganiselo yohlengahlengiso lweparameter (i-voltage/yangoku/uxinzelelo/ixesha, njl. njl.).

III. Iindlela zokuPhumelela kunye nezisombululo
1. Ukuxhotyiswa ngoBukrelekrele beAlgorithms (Ukuphumelela kwezobuGcisa)

• Phuhlisa ukufunda okunzulu{{0}okusekwe kwiinkqubo zokulungela iparamitha. Enye inkampani isebenzisa oku yanciphisa umjikelo wophuhliso lwenkqubo ngama-70%.
• Yamkela itekhnoloji yamawele edijithali, ukufikelela kwi-95% yokuchaneka kokugunyaziswa okubonakalayo kunye nokunciphisa ukunxiba koomatshini bomzimba.

2. Uyilo lweModyuli (uPhuculo lweNdleko)

• Izinga lokulinganisa lamacandelo angundoqo (i-capacitor bank / imodyuli yokulawula) yanda ukuya kwi-80%, ukunciphisa iindleko zokugcinwa kwe-40%.
• Umenzi wezixhobo wazisa imodeli yokuqeshisa, ukunciphisa iindleko zokusetyenziswa kwi-12 CNY / iyure, ukwandisa izinga lokwamkelwa phakathi kwee-SME nge-300%.

3. Ukudityaniswa kweTekhnoloji eDityanisiweyo (iNkqubo yokuQalisa)

• Phuhlisa i-laser + yokugcina amandla e-hybrid welders, ukwandisa isantya se-welding ukuya kwiindawo ze-120 ngomzuzu.
• Phuhlisa i-ultrasonic{0}}i-welding encedisayo yokugcina amandla, eyenza i-aluminiyam i-alloy joint fatigue life idlule kwi-5×10⁶ cycle.

IV. IMeko yoKhuphiswano lwekamva
1. Isantya soPhicotho lweTekhnoloji (2023-2030)

• Ukuchaneka kolawulo lokukhutshwa kuya kuphucuka ukusuka ku-±0.5% ukuya ku-±0.1%.
• Ithagethi yoxinano lwamandla kukwaphula i-800A/mm², ukonyuka kwama-60% kumanqanaba akhoyo.

2. IiNdlela zokuMahluko kwiMarike

• -imarike ekumgangatho ophezulu: Indawo ye-aerospace iya kubangela imfuno ye-500kJ ultra-enzima yokugcina amandla okuwelda.
• Imarike yoluntu: Iteknoloji ye-electrode eprintiweyo ye-3D inokunciphisa iindleko zezixhobo nge-35%.

3. Ukwakhiwa kweNkqubo esemgangathweni

• I-International Institute of Welding iphuhlisa umgangatho we-ISO 21956 ukulawula iinkqubo zokuphonononga umgangatho wogcino lwe-welding.
• I-China Machinery Industry Federation iya kukhupha imigangatho ye-10 yombutho ngo-2025, iquka i-80% yeemeko zesicelo.

Ukuqukumbela
Iinzuzo zeteknoloji eziboniswe nguiiwelders zokugcina amandlaKwintsimi yokwenziwa ngokuchanekileyo kuchaza kwakhona umgangatho womgangatho we-welding kushishino lwanamhlanje. Idatha ibonisa ukuba iinkampani ezamkela le teknoloji zibona ukunyuka okuqhelekileyo kwimveliso ye-2.3 yeepesenti kunye nokunciphisa i-18% kwiindleko ezibanzi zokuvelisa. Ukujongana nemiceli mngeni efana -nolawulo oluchanekileyo kunye nobunzima bophuhliso lwenkqubo, impumelelo kwii-algorithms ezikrelekrele kunye noyilo lweemodyuli kuya kunciphisa iindleko zesixhobo ngama-40% kule minyaka mihlanu izayo. Kwiindawo ezicwangcisiweyo ezifana ne-welding entsha yebhetri yemoto yamandla kunye nokupakishwa kwe-semiconductor, iinkampani ezilawula itekhnoloji engundoqo yokugcina amandla welding ziya kufumana inzuzo yeprimiyamu ye-15% -25%. Nge-完善 (ukuphuculwa) kweenkqubo zemigangatho yezizwe ngezizwe kunye nokukhawuleza kokusasazwa kwetekhnoloji,iiwelders zokugcina amandlazivela "kwizixhobo zelabhoratri" ukuya "kwimigangatho yoshishino." Olu tshintsho lwemveliso luya kubumba ngokutsha ubume bokhuphiswano behlabathi bezixhobo eziphezulu-zesiphelo.

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