Kumacandelo ezithuthi zombane (EV), ukuhanjiswa kwamandla, kunye -nolawulo oluphezulu lokusebenza kwe-thermal (ezifana ne-Vapor Chambers), ukudityaniswa okuchanekileyo kweepleyiti zobhedu{1}}zemaleko ngumqobo obalulekileyo wokuvelisa. Kutshanje, umxhasi oqeqeshiweyo waseYurophu uye weza kuthi ecacisa ucelomngeni:Ukudibanisa i-5-8 iileya zeepleyiti zobhedu ngaphesheya kommandla we-200 × 200mm, obonisa iijometri zangaphakathi ezintsonkothileyo ezincinci kuno-0.5mm.
Xa ujongene ne{0}}ziimfuno zobugcisa eziphakamileyo, ukhetha njani ekuneneUmatshini wokuwelda weDiffusion? Uqinisekisa njani ukuba i-microstructures ethambileyo ayiwi phantsi koxinzelelo? Esi sikhokelo, sisekwe kwimpendulo ethe ngqo yeqela lethu lobunjineli kule mibuzo, sichitha undoqo wokudityaniswa kokusasazwa kweshishini.
Ingxoxo-mpikiswano yoKufudumeza: Ukumelana noKufudumeza kweInduction
Omnye wemibuzo yokuqala abathengi abayibuzayo malunga nendlela yokufudumeza. Kwimakethi yoshishino ye-B2B, ukukhetha itekhnoloji yokufudumeza engalunganga kunokukhokelela ekusileleni okusisiseko kwimveliso yemveliso.
Kutheni iCopper ifuna iResistance Heating
Ubhedu ngumqhubi okhethekileyo wombane kunye nobushushu.
- Ingaba isebenza kanjani:Ukufudumeza okuxhathisayo kudlula umsinga ophezulu ngokuthe ngqo kwiipleyiti zobhedu ezipakishweyo ezininzi, ezivelisa ubushushu kujongano ngenxa yendalo exhathisayo kunye nokumelana noqhagamshelwano.
- I-Advanteji:Ngenxa yokuba i-current ihamba ngokuthe nkqo kwii-5-8 layers, ukushisa kuveliswa ngaphakathi kwiindawo zoqhagamshelwano. Oku "ngaphakathi{3}}ngaphandle" ukufudumeza kunciphisa ukuthambeka kobushushu phakathi kombindi kunye nomphezulu, ukuqinisekisa ukuba umaleko ngamnye ufikelela kubushushu obubalulekileyo obufunekayo kukusasazwa kweatom (ngokuqhelekileyo i-$0.7 \\ sim 0.8$ yendawo yokunyibilika). Kwindawo ye-200×200mm, oku kuthintela "ngaphantsi{9}i-welding" embindini{10}}umcimbi oqhelekileyo ngeendlela zokufudumeza zangaphandle.
Kutheni i-Induction igcinelwe iAluminiyam
KubaAluminiyam eFlexible Bonding, iinjineli zethu zincomaUkufudumeza kwe-Induction. Ialuminiyam yenza umaleko oshinyeneyo weoxide ngoko nangoko kwaye inendawo esezantsi yokunyibilika. Ukufudumeza kwe-Induction kubonelela ngoxinaniso lwamandla aphezulu kunye nomphezulu -iziphumo ze-thermal ezinokuthi ziphule umaleko we-oxide kwaye zifezekise ukudibanisa kumjikelo omfutshane kakhulu, ukuthintela i-aluminiyam ekuthambeni ngokugqithisileyo kunye nokuwa.
Ukufezekisa "iNqanaba{0}}yeAtomiki" ukufana kwiNdawo eyi-200×200mm
Kwizixhobo zokusebenza-ezinkulu, eyona nkxalabo iphambili kukungaguquguquki:"Ngaba ibhondi emacaleni yomelele njengebhondi embindini?"
Ukufana: Ukusuka kwiMfuneko ukuya kwiNyaniso
Kwi-welding yokusasazwa, ukufana luphawu lomgangatho womatshini.
- Ibhalansi yendawo yobushushu:Amandla asuka-kwisiguquli samandla esiphezulu (esifana nemodeli yethu ye-600kVA) kufuneka akhululwe ngokulinganayo kwiipleyiti ze-electrode. Ngaphandle koyilo lwe-electrode oluchanekileyo, "iziphumo zesikhumba" zangoku zinokubangela ukufudumala okungalinganiyo.
- Ukuhambelana koomatshini:Indawo engaphezulu ye-200 × 200mm ifuna ukuba tyaba okugqithisileyo. Nditsho nemicron{3}}inqanaba lokutenxa kwiqonga lokuwelda liyandiswa phantsi koxinzelelo oluphezulu, olukhokelela ekuhlaleni ngaphezulu{4}}kuxinzelelo okanye "amabala abandayo."
Ukukhusela iMicrostructures (< 0.5mm)
Umxhasi waseYurophu uqaqambise ngokukodwa iimpawu zangaphakathi ezingaphantsi kwe-0.5mm. Kushicilelo lwesintu{2}iwelding, izakhiwo eziethe-ethe ezinjalo ziyakutyunyuzwa ngokulula.
- Ingqiqo:Ukusasaza iwelding yiokuqinileyo{{0}inkqubo yokudibanisa urhulumente. Izinto eziphathekayo azize zingene kwimo etyhidiweyo. Logama nje uxinzelelo lusabiwa ngokulinganayo kwaye iqondo lobushushu-igophe loxinzelelo lilawulwa ngokuchanekileyo, iiatom ziyafuduka ngapha kojongano ngaphandle kokuguqula i-macro{3}}ijometri yeempawu ezithambileyo zangaphakathi.
Ubugcisa boxinzelelo: Ukudibanisa i-PLC Programming kunye ne-Hydraulic Systems
Iinjineli zethu zigxininisa intsika yobugcisa ephambili:PLC -iinkqubo ezilawulwayo zehydraulic.Oku koko kwahlula i-welder yokusasazwa ngokuchanekileyo kumshicileli oqhelekileyo.
Ukuzinza kwee-Hydraulic Drives
Xa kuthelekiswa ne-pneumatic drives, iinkqubo ze-hydraulic zibonelela ngamandla amakhulu, azinzileyo. A 200×200mm workpiece efuna i-$10\\text{MPa}$ yoxinzelelo lwebhondi ifuna amandla angaphaya kwamakhulu aliqela ekilonews. Kuphela ziphezulu-ii-hydraulics zokusebenza ezixhotyiswe ngeevalvu ezilinganayo ezinokuzisa amandla "anzima njengentaba" kunye "nobuthathaka njengomsonto."
Imfuneko yeNgqiqo eCwangcisiweyo
Ukusebenzisa rhoqo, umthwalo onzima ukusuka ekuqaleni ukuya ekupheleni uya kutshabalalisa i-microstructures. Inkqubo yethu ye-PLC ivumelaMulti-Iinkangeleko zoxinzelelo lwenqanaba:
- Inqanaba loku-1 ({1}}phambi kokufudumeza kunye nokukhupha umoya):Uxinzelelo lokuqala olukhanyayo luzinzisa isitaki kwaye lukhuphe umoya phakathi kweeleya.
- Inqanaba lesi-2 (i-Thermal Plasticization):Njengoko iqondo lobushushu linyuka kwaye amandla emveliso ehla, i-PLC ilungelelanisa ngokuzenzekelayo uxinzelelo ukuthintela ukonakala okugqithisileyo.
- Inqanaba lesi-3 (uLondolozo lokusasaza):Kwiqondo lokushisa eliphezulu, inkqubo yonyusa uxinzelelo kwixabiso elijoliswe kuyo ukunyanzela uqhagamshelwano olupheleleyo lwe-athomu.
- Inqanaba lesi-4 (Uxinzelelo{1}}Ukupholisa okuLawulwayo):Uxinzelelo lukhutshwa ngokuthe ngcembe ngexesha lokupholisa ukuthintela ukulwa okanye uxinzelelo lwangaphakathi olushiyekileyo.
Iinkcazo zobuGcisa: Indlela yokuvavanya i-Diffusion Welder
Xa uphanda okanye uthenga umatshini, sebenzisa le theyibhile ilandelayo ukuvavanya izikhombisi eziphambili eziza kugqiba iMbuyiselo yakho kuTyalo-mali (ROI).
| Isalathisi esingundoqo | Ukubaluleka koBugcisa | Ingcebiso yoKhetho |
| Umthamo wesiguquli (kVA) | Imisela indawo ephezulu enokuweldable kunye nokusebenza kakuhle kokufudumeza. | Kuma-200mm+ izixhobo zokusebenza, a600kVAukukala okanye ngaphezulu kuyacetyiswa ukuba kuqinisekiswe iheadroom yamandla eyaneleyo. |
| Ukuchaneka koLawulo loxinzelelo | Ibalulekile ekukhuseleni imakhro-ijometri (umzekelo, 0.5mm iimpawu). | Kufuneka isetyenzisweIvaliwe-loop PLC Controlnge hydraulic proportional valves; ziphephe useto{{0}zoxinzelelo olunye. |
| Inkqubo yokupholisa | Imisela umjikelezo womsebenzi oqhubekayo kunye nexesha elide le-electrode. | Qinisekisa ubukho beaphezulu azimeleyo-amanzi asebenzayo{1}}isekethi yokupholisaukunqanda ukushisa okugqithisileyo kwesiguquli ngexesha{0} lemisebenzi yangoku ephezulu. |
| Inqanaba lokuzenzekelayo | Uphembelela imveliso, ukungaguquguquki, kunye nokuxhomekeka kwabasebenzi. | Beka phambili iinkqubo ngeenye-khumbula iresiphi yokuchukumisaukuqinisekisa umgangatho we-weld ongaguqukiyo kwiibhetshi ezahlukeneyo zemveliso. |
| Ukuqina kwesakhelo | Ikhusela ukuhanjiswa koxinzelelo olungalinganiyo olubangelwa ukuphambuka kwesakhelo phantsi kwemithwalo ephezulu. | Qinisekisa ukuba isakhelo senziweuxinzelelo -ulungiso loncedo; ubungqongqo obuphezulu yimfuneko yokufana kwendawo enkulu-. |
Kutheni iModeli ye-600kVA inguMgangatho waBaxumi boShishino lweHlabathi
Isigqibo somthengi wethu waseYurophu sokukhetha iI-600kVA ye-Diffusion Welderimele kakhulu umgangatho woshishino lwezicelo ze-200×200mm. Ibonelela:
- Umthamo weThermal:Iindawo ezinkulu ezingaphezulu zisebenza njengendawo yokuntywila ubushushu. Imodeli ye-600kVA ibonelela ngoxinaniso lwangoku olufunekayo ukulandela amagophe okufudumeza achanekileyo, ukuthintela "ukurhabula kweenkozo" okubangelwa kukufudumeza okucothayo ngokugqithisileyo.
- Uxinzelelo oluNgafunekiyo:Lo mfuziselo uxhotyiswe-ngesilinda ye-hydraulic ephezulu yeetonnage efikelela ngokulula iMPa efunekayo-enkulu ibhondi yendawo.
- Ukwandiswa kwekamva:Ijongana neeprojekthi zomaleko ezi-5-8 ngokulula ngelixa ihleli ikwazi ukudibanisa iindibano ezinkulu, ezintsonkothileyo zamandla e-elektroniki kwixesha elizayo.
Ingcebiso eSebenzayo kubaThengi behlabathi: Ukunqanda imigibe eqhelekileyo
Beka phambili "Ubungqina beMetallurgical" ngaphezu kweeNkcazo zeKhathalogi
Kwihlabathi le-diffusion welding, musa ukuphenjelelwa ziincwadana kuphela. Ukufuna aingxelo yecandelo lemetallographic{0}}ye weld isampuli. Ukuba umgca we-interface "unyamalele" phantsi kwe-microscope, ukusasazwa kwe-athomu yimpumelelo.
Iindawo ekugxilwe kuzo ngexesha loHlolo lweFactory
Xa undwendwela indawo (njengoko umthengi wethu waseYurophu esenza), khangela:
- Ukuchaneka kweNdibano:Ingaba ii-electrode zilungelelaniswe kakuhle kangakanani?
- Ujongano lweSoftware:Ngaba i-PLC ibonisa{0}}ixesha lokujika lokwenyani lobushushu, uxinzelelo, kunye nokufuduswa?
- Imizekelo:Ngaba umenzi angabonisa iiprojekthi eziyimpumelelo ezibandakanya iimpawu ezincinci ({0}}< 0.5mm)?
Unxibelelwano olucacileyo lungundoqo
I-Diffusion welding "i-application{0}}eqhutywayo" ubuchwepheshe. Ngaphambi kokuthenga, bonelela ngodidi lwakho lwemathiriyeli, ukubalwa komgangatho, ubukhulu obupheleleyo, kunye nokunyamezelwa kokuguqulwa. Njengoko iinjineli zethu zibonisile, ubugcisa obucacileyo obucacileyo buxabiseke kakhulu kunejagoni yokuthengisa.
Ukuqukumbela
I-welding yosasazo iyatshintsha ukusuka kwi-"lab-scale" ukuya "kwimveliso yobuninzi." Ukuqonda imfuneko yokumelana nokufudumeza, ukubamba ulawulo loxinzelelo lwenqanaba le-PLC emininzi, kunye nokukhetha umatshini onomlinganiselo ochanekileyo wamandla zizitshixo zokuqinisekisa ukuba iimveliso zakho zihlala zikhuphisana kwinqanaba lehlabathi.
Ipapashwe liQela lokuSebenza eHaifei Intelligent Equipment Co., Ltd. Sizimisele ukubonelela ngokuphandle, ulwazi lobuchule lobuchwephesha kuluntu lwemveliso yehlabathi.
