Intshayelelo
Njengoko iimfuno zokwenziwa kwe-welding echanekileyo zikhula,I-Energy Storage Spot Weldersbaye baba sisixhobo esingundoqo kwimizi-mveliso yeemoto, eye-electronic, kunye ne-hardware ngenxa yokuphuma kwabo ngokukhawuleza - kwamandla, ukusetyenziswa kwamandla aphantsi, kunye nozinzo lwenkqubo. Nangona kunjalo, ukuphucula ukusebenza kakuhle kwe-welding kwaba matshini kuhlala kungumngeni onzima. Eli nqaku liphonononga amaqhinga asebenzayo okuphucula ukusebenza kakuhle ngokulungiswa kwezixhobo, uhlengahlengiso lweparamitha, kunye nolawulo lokusebenza.
1. Imigaqo yokuSebenza kunye neeBottlenecks eziSebenzayo
I-Energy Storage Spot Weldersgcina amandla ombane kwii-capacitors kwaye ukhulule-uxinzelelo lwangoku oluphezulu ngoko nangoko ukunyibilikisa umphezulu wesinyithi kwaye wenze iiwelds. Izibonelelo zabo ziquka ukukhutshwa kwamandla okugxininisekile (ukunciphisa ubushushu{2}}imimandla echaphazelekayo) kunye ne-ultra-ixesha lokukhupha ngokukhawuleza (3-10 ms), lilungele imveliso yesantya esiphezulu.
1.Imiqobo ephambili yokusebenza kakuhle ibandakanya:
- Ukutshaja kwe-Capacitor/Ukukhupha iilahleko:Ukugcinwa kwamandla angasebenziyo kunye nokukhululwa kunciphisa ukuhambelana kwe-welding.
- I-Electrode Wear:Ukuwelda rhoqo kubangela i-electrode tip oxidation, ifuna ukugcinwa kwe-停机.
- Ukungafani kweParameter:I-voltage engafanelekanga, yangoku, okanye imimiselo yoxinzelelo ikhokelela kwi-welds ebuthakathaka okanye etshiswayo, ukunyuka kweendleko zokuphinda kusebenze.
2. Izicwangciso-qhinga zokuPhucula ukusebenza kakuhle
1. UPhuculo lweHardware
- IiCapacitors eziphuculweyo:Faka endaweni yee-electrolytic capacitors nge-low{0}}resistance film capacitors ukunyusa isantya sokutshaja ngama-30% kunye nokunciphisa ukulahleka kwamandla.
- Ii-Electrodes ezikwinqanaba eliphezulu:Sebenzisa ichromium-zirconium{1}}iingcebiso zobhedu lwengxubevange ye-2-3x ubude bobomi kunye nexesha elincinci lokuphumla.
- Ukupholisa okongeziweyo:Sebenzisa{0}}izixokelelwano zokupholisa zamanzi ukugcina ubushushu be-electrode bungaphantsi kwama-50 degrees , ukuqinisekisa umgangatho we weld ozinzile.
2. UkuTyunwa kweNkqubo echanekileyo
- Uhlengahlengiso loMbane woMbane:Cwangcisa amandla ombane ngokusekelwe kubunzima bezinto eziphathekayo (umzekelo, i-450V ye-0.5mm yentsimbi engatyiwayo vs . 600i-V ye-1.2mm).
- Ulawulo Lwexesha Lokukhutshwa:Sebenzisa ii-oscilloscopes ukunciphisa ixesha le-welding<5 ms, avoiding energy waste.
- Iinkqubo zoxinzelelo lweServo:Ukufezekisa i-0.1N{1}}inqanaba lolawulo loxinzelelo lokulinganisela ukumelana noqhagamshelwano kunye nokunxiba kwe-electrode.
3. Uphuculo lwe-Smart
- Ujongo lwexesha lokwenyani-:Dibanisa abenzi boluvo bangoku kunye nemifanekiso yobushushu bokubona iziphene kwaye-yale iiweld ezingalunganga.
- Uhlalutyo lwedatha ye-IIoT:Landelela ukusetyenziswa kwezixhobo kunye nokusetyenziswa kwamandla ukuchonga imiqobo.
- AI-UPhuculo oluqhutywayo:Iialgorithms zokufunda koomatshini ngokuzenzekelayo{0}}zihlengahlengisa iiparamitha ngokusekelwe kwizinto/imeko zendalo.
4. UkuGqwesa kokuSebenza
- ULondolozo loThintelo:Iielectrode zasePoland zonke iiweld ezingama-5,000; uvavanyo capacitor impilo ngenyanga.
- ImiSebenzi emininzi-:Yenza ukubeka / ukuhlola ngexesha lemijikelezo yokutshaja i-capacitor.
- Uqeqesho lwabaSebenzisi:Ukuphucula amandla ochwephesha okutolika iifomati zewelding kunye neziphumo zesinyithi.
3. I-Case Study: I-42% yenzuzo yokuSebenza ngokuSebenzayo
- Umvelisi omtsha webhetri yemoto yamandla uphunyeziwe:
- Nitrogen -indawo zokuwelda ezikhuselweyo, ukwandisa imijikelo yokulondolozwa ukuya kwi-12,000 welds/ikhefu.
- Iinkqubo zokulawula ukulungelelanisa ukusika ipharamitha调试 ixesha ukusuka kwi-15 min ukuya kwi-2 min kwibhetshi nganye.
- Iinkqubo zokubeka umbono zinciphisa amazinga e-scrap ngama-67% ngokuchaneka okungu-±0.05mm.
4. Iindlela zekamva
- IiMOSFET zeSiC will increase charging efficiency to >95%.
- I-AI{0}esekwe kwinkqubo yokulinganisa yenza ukuba uvavanyo lwenyani kunye -nexesha lokwenyani lokwenyani.
- Uyilo lweemodyuli luya kunciphisa ixesha lokulondoloza ngama-50%.
Ukuqukumbela
Ukwandisa ukusebenza kakuhle kweI-Energy Storage Spot Weldersifuna indlela epheleleyo edibanisa ukusungulwa kwehardware, ulawulo oluchanekileyo工艺, kunye nedijithali. Ngokwamkela ezi zicwangciso, abavelisi banokunyusa kakhulu imveliso kwaye bakhe iinkqubo zemveliso ezomeleleyo. Njengoko itekhnoloji ehlakaniphile kunye nezinto ezintsha zivela, aba bashicileli baya kuqhubeka nokuqhuba ukugqwesa kwimveliso.
