Intshayelelo
Ngokunyuka kwemfuno ye-welding echanekileyo kwimveliso,iindawo zokugcina amandla zokuweldaziye zaba sisixhobo esingundoqo kwimveliso yeemoto, amacandelo e-elektroniki, ukusetyenzwa kwehardware, kunye namanye amacandelo ngenxa yemveliso yawo yamandla ephezulu ngoko nangoko, ukusetyenziswa kwamandla aphantsi, kunye nozinzo lwenkqubo. Nangona kunjalo, kwizicelo ezisebenzayo, indlela yokuphucula ngakumbi ukusebenza kakuhle kwe-welding yeendawo zokugcina amandla e-welders zihlala zingundoqo kushishino. Eli nqaku liza kuphonononga izisombululo ezinokwenzeka ukunyusa ukusebenza kakuhle kweiindawo zokugcina amandla zokuweldaukusuka kwimilinganiselo emininzi, kubandakanywa ukulungiswa kwezixhobo, ukulungiswa kwepharamitha yenkqubo, kunye nolawulo lokuhamba komsebenzi.
I. Umgaqo-siseko wokuSebenza kunye nokuSebenza kakuhle kweeBottlenecks ze-Energy Storage Spot Welders
- Umgaqo ongundoqo wendawo yokugcina amandla kukugcina amandla ombane ngokusebenzisa ibhanki ye-capacitor kunye nokukhulula amandla aphezulu-akhoyo ngexesha elifutshane, okubangela ukuba umphezulu wokudibanisa intsimbi inyibilike ngoko nangoko kwaye yenze indawo ye-weld. Izibonelelo zayo zokusebenza kakuhle zibonakaliswa ngamanqaku amabini: okokuqala, ukukhutshwa kwamandla okugxininisekile kunciphisa ubushushu{2}}indawo echaphazelekayo; okwesibini, ixesha lokukhupha elinye lifutshane (ngokuqhelekileyo 3 - 10 millisecond), iyenza ilungele iimeko zokuvelisa ngesantya esiphezulu.
- Nangona kunjalo, usetyenziso olusebenzayo lusajongene nemiqobo yokusebenza kakuhle:
- Intlawulo ye-Capacitor / ilahleko yokukhupha?:Ukutshaja ngokufanelekileyo kunye nokuzinza kokukhutshwa kwebhanki ye-capacitor kuchaphazela ngokuthe ngqo umgangatho we-welding kunye nesantya.
- I-Electrode Wear?:I-welding rhoqo ibangela i-oxidation kunye ne-deformation ye-electrode tip, efuna 停机 (ukuyeka) ukutshintshwa, okuchaphazela ukusebenza ngokuqhubekayo.
- Ukutenxa iParameter ehambelana nayo?:Iisetingi ezingafanelekanga zombane, okwangoku, uxinzelelo, kunye nezinye iiparamitha zinokubangela ukubanda okubandayo okanye ukutshisa kakhulu, ukonyusa iindleko zokuphinda usebenze kwakhona.
II. Amanyathelo aPhambili oPhucula uFanelo lweI-Energy Storage Spot Welders
- 1. ? UPhuculo lweHardware yeZixhobo: Ukubeka iSiseko soPhuculo oluSebenzayo?
- Uphuculo lwemodyuli yeCapacitor ?:Ukusebenzisa ukuxhathisa okuphantsi kwangaphakathi,{0}}umthamo ophezulu wee-capacitors zefilimu ukubuyisela ii-electrolytic capacitors zesintu zinokunyusa isantya sokutshaja ngaphezulu kwe-30% ngelixa sinciphisa ukulahleka kwamandla.
- Electrode Material Innovation?:Ukusebenzisa i-chromium-i-zirconium{1}}iingcebiso ze-alloy electrode zethusi, ezinokusebenza ngcono kwe-thermal kunye nokumelana nokunxiba kunobhedu oluqhelekileyo, kwandisa ubomi ngamaxesha angama-2-3 kwaye kunciphisa ukuphindaphinda kwe-停机 (ukuyeka) ukugcinwa.
- Inkqubo yokuPholisa改造 (Uhlengahlengiso)?:Ukongeza isixhobo sokupholisa amanzi esijikelezayo ukulawula ubushushu be-electrode obungaphantsi kwe-50℃kuthintela ukuguquguquka kwekhwalithi ye-welding okubangelwa ngamaqondo aphezulu.
- 2. ? Ukudityaniswa okuchanekileyo kweeParameters zeNkqubo: Ukulinganisa ukusebenza kakuhle kunye noMgangatho?
- Ukutshaja uLungiso lweVoltage?:Lungisa amandla ombane ngokusekwe kubunzima bezinto eziphathekayo. Ngokomzekelo, xa u-welding 0.5mm insimbi engenasici, setha i-voltage kwi-450V; kwi-1.2mm imathiriyeli, yandise ukuya ku-600V ukuqinisekisa ubunzulu bokungena kwe-nugget.
- Ukukhupha Ulawulo Lwexesha?:Sebenzisa i-oscilloscope ukujonga i-waveform yokukhupha, ukulawula ixesha elisebenzayo le-welding ngaphakathi kwe-5 millisecond ukuphepha inkunkuma yamandla.
- Ukuphuculwa koxinzelelo lwe-Electrode?:Uxinzelelo olungonelanga lunokunyusa ukuchasana noqhagamshelwano, ngelixa uxinzelelo olugqithisileyo lukhawuleza ukunxiba kwe-electrode. Kucetyiswa ukuba kusetyenziswe inkqubo yokulawula uxinzelelo lwe-servo ukufezekisa uhlengahlengiso oluchanekileyo lwenqanaba le-0.1N.
- 3. ? UkuPhuculwa okuBukrelekrele: ukuXhotyiswa kweDijithali yokuPhumelela ngokuSebenzayo?
- Inkqubo yokuJonga ubulunga beWelding?:Dibanisa abenzi boluvo bangoku kunye nemifanekiso ye-infrared thermal ukujonga ubushushu bendawo ye-weld kunye noguquko ngexesha lokwenyani, ukwala ngokuzenzekelayo iimveliso ezineziphene.
- Idatha{{0}Ukwenziwa Kwezigqibo Okuqhutywayo?:Sebenzisa iqonga le-Industrial IoT (IIoT) ukubala inani lokusetyenziswa kunye ne-eneji yokusetyenziswa kwamandla kwi-welder yendawo yokugcina amandla, ukuchonga imiqobo yokusebenza kakuhle, kunye nokuvelisa iingcebiso zokuphucula.
- I-Adaptive Control Algorithm?:Ngokusekwe kwiimodeli zokufunda zoomatshini, thelekisa ngokuzenzekelayo indibaniselwano yeparamitha echanekileyo ngokweempawu zemathiriyeli kunye nobushushu be-ambient / ukufuma, ukunciphisa ixesha lokulungisa iimpazamo.
- 4. ? Ukwenziwa koMgangatho weNkqubo yokuSebenza: Ukukhulula uBuntu{1}}Kunokubakho koQhagamshelwano loMatshi?
- Inkqubo yoKhuseleko yoLondolozo?:Ukuseka iinkcukacha ezifana nemijikelo yokucoca i-electrode (polisha zonke ii-welds ze-5000) kunye nokuhlolwa kwempilo ye-capacitor (iimvavanyo zenyanga zokubola kwamandla) ukunciphisa umngcipheko wokungaphumeleli ngokukhawuleza.
- ImiSebenzi emininzi-yeZitishi eziFanayo?:Cwangcisa ezinye iinkqubo (ezifana nokubekwa kwesixhobo sokusebenza kunye -nokuhlolwa kweweld) ngexesha lokutshaja间隙 (isithuba) sendawo yokugcina amandla welder ukucinezela ixesha lomjikelo wemveliso.
- Uqeqesho lweZakhono zaBasebenzi?:Yomeleza amandla abaqhubi ukutolika imizobo ye-welding waveform kunye nezakhiwo ze-metallographic ukuphucula isantya sokuphendula kwimiba engaqhelekanga.
III. Imeko eqhelekileyo: uQinisekiso oluSebenzayo loPhuculo oluSebenzayo
- Kumgca omtsha woqhagamshelo lwebhetri yemoto yamandla, ukusebenza kakuhle okubanzi kwendawo yokugcina amandla kuphuculwe ngama-42% ngolu phuculo lulandelayo:
- Yamkelwe indawo ye-nitrogen{0}ekhuselweyo ye-welding ukunciphisa i-electrode oxidation, ukwandisa umjikelo wolondolozo ukuya kuma-12,000 amabala/ixesha.
- Kusetyenziswe inkqubo yokulawula i-adaptive, ukunciphisa ixesha lokunciphisa iparameter ukusuka kwimizuzu eyi-15 / ibhetshi ukuya kwimizuzu emi-2.
- Kwaziswa inkqubo yokubeka umbono, iphucula ukuchaneka kolungelelwaniso lwesixhobo sokusebenza ukuya kutsho ku-±0.05mm kunye nokunciphisa ireyithi ye-scrap ngama-67%.
IV. Iindlela zexesha elizayo kunye ne-Outlook
- Ngokusetyenziswa -kwezixhobo zesemiconductor yesizukulwana sesithathu (ezifana nee-SiC MOSFETs), ukutshaja ngokufanelekileyo -kwesizukulwana esilandelayo sezixhobo zokuwelda indawo yokugcina amandla kulindeleke ukuba kudlule i-95%. Ngeli xesha, i-AI{4}}iteknoloji yokulinganisa inkqubo eqhutywayo iya kufikelela ekuvalweni{5}}ukulungelelaniswa kwe-loop ye "welding parameter pre{6}}engqamana - novavanyo lwenyani - lokwenyani{9}}ulungiso lwexesha." Ngaphaya koko, ukuthandwa kweekhonsepthi zoyilo lweemodyuli kuya kuphinda kucinezele ixesha lokugcinwa kwezixhobo ngaphezulu kwe-50%.
Ukuqukumbela
Ukuphucula ukusebenza kakuhle kwe-weldingiindawo zokugcina amandla zokuweldayiprojekthi ecwangcisiweyo efuna ukulinganisa ukuphuculwa kwehardware, ukuphuculwa kwenkqubo, ubukrelekrele, kunye nolawulo lokuhamba komsebenzi. Ngokusebenzisa iteknoloji ye-capacitor innovation, ulawulo oluchanekileyo lweparameter, ukubeka iliso kwidijithali, kunye nezinye iindlela, amashishini akanako nje ukuphucula ukusebenza kwesixhobo esinye kodwa nokwakha inkqubo yokuvelisa ezinzile kunye nesebenzayo. Kwixesha elizayo, ngokudityaniswa okunzulu kobukrelekrele kunye nobuchwepheshe bezinto ezintsha,iindawo zokugcina amandla zokuweldaizakuqhubeka nokugqobhoza kwiinkalo zokusebenza kakuhle kunye nokuchaneka, ukunika inkxaso eyomeleleyo kuphuhliso oluphezulu{0}}lomgangatho wokwenziwa kwemveliso.
